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Pilot Plant Operator Jobs (NOW HIRING)

Pilot Plant Supervisor

Geneva, IL · On-site

$82 - $95/hr

Train staff on safe operating procedures and emergency protocols.Team Leadership & TrainingSupervise future state pilot plant technicians and co-ops.Provide hands-on training for experimental ...

Recording Data - Frequent Operating Lab Equipment - Frequent Operating Computer - Occasional Simple ... Pilot Plant working conditions exist with exposures to chemicals while performing plant trials ...

Recording Data - Frequent Operating Lab Equipment - Frequent Operating Computer - Occasional Simple ... Pilot Plant working conditions exist with exposures to chemicals while performing plant trials ...

Pilot Plant Supervisor

Geneva, IL · On-site

$82K - $95K/yr

Train staff on safe operating procedures and emergency protocols. Team Leadership & Training * Supervise future state pilot plant technicians and co-ops. * Provide hands-on training for experimental ...

Pilot Plant Supervisor

Geneva, IL · On-site

$82K - $95K/yr

Train staff on safe operating procedures and emergency protocols. Team Leadership & Training * Supervise future state pilot plant technicians and co-ops. * Provide hands-on training for experimental ...

Pilot Plant Supervisor

Geneva, NY · On-site

$82 - $95/hr

Train staff on safe operating procedures and emergency protocols. * Team Leadership & Training: Supervise future state pilot plant technicians and co-ops. Provide hands-on training for experimental ...

New

People Leadership & Talent Development Lead, coach, and develop a high-performing team of pilot plant operators, technicians and technical professionals.Drive employee engagement, succession planning ...

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Pilot Plant Operator information

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$14

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$78

How much do pilot plant operator jobs pay per hour?

As of Sep 3, 2026, the average hourly pay for pilot plant operator in the United States is $28.07, according to ZipRecruiter salary data. Most workers in this role earn between $18.27 and $30.05 per hour, depending on experience, location, and employer.

What is a pilot plant operator?

Pilot Plant Operators are professionals responsible for operating and overseeing small-scale industrial plants, known as pilot plants, which are used to test and optimize processes before they are implemented on a full-scale production level. Their duties include monitoring equipment, collecting data, troubleshooting issues, and ensuring safety protocols are followed. They play a crucial role in bridging the gap between laboratory research and commercial manufacturing, helping companies refine processes and evaluate new technologies. Pilot Plant Operators often work closely with engineers, scientists, and production teams to ensure the smooth transition of new products and processes to larger-scale operations.

What skills and qualifications are needed to be a pilot plant operator?

To thrive as a Pilot Plant Operator, you need a solid background in chemical engineering or process technology, along with experience in operating and troubleshooting pilot-scale equipment. Familiarity with process control systems, safety protocols, and sometimes certifications such as OSHA or HAZMAT training are typically required. Strong attention to detail, problem-solving skills, and effective communication are important soft skills for coordinating with teams and ensuring operational efficiency. These qualifications are critical for safely scaling up processes, maintaining product quality, and supporting innovation in industrial settings.

What are common challenges faced by pilot plant operators during scale-up processes?

Pilot Plant Operators often encounter challenges such as translating laboratory-scale procedures into larger, operational systems while maintaining product quality and safety. Variations in equipment, unexpected process inefficiencies, and troubleshooting new or modified machinery are typical hurdles. Working closely with engineers, chemists, and safety teams is essential to address these issues, ensure compliance with protocols, and optimize production runs. Operators must be adaptable and detail-oriented to respond quickly to process deviations and ensure smooth scale-up operations.

What is the difference between Pilot Plant Operator vs Process Technician?

AspectPilot Plant OperatorProcess Technician
CredentialsHigh school diploma or equivalent; technical training often preferredHigh school diploma or equivalent; technical certifications beneficial
Work EnvironmentLaboratory or pilot plant settings, handling small-scale productionManufacturing or production facilities, maintaining equipment
Industry UsagePharmaceutical, chemical, and biotech industriesChemical, manufacturing, and processing industries
Job FocusOperating and monitoring pilot-scale equipment for R&D and testingOperating and troubleshooting production equipment for ongoing manufacturing

The Pilot Plant Operator and Process Technician roles share similarities in working with industrial equipment and requiring technical skills. However, Pilot Plant Operators focus on small-scale testing and development in R&D environments, while Process Technicians support large-scale manufacturing processes. Both roles are essential in their respective industries and often require similar certifications and technical knowledge.

How to get hired as a pilot plant operator?

To get hired as a pilot plant operator, candidates typically need a high school diploma or equivalent, with some positions requiring an associate's or bachelor's degree in engineering, chemistry, or a related field. Relevant experience operating laboratory or industrial equipment, knowledge of safety protocols, and certifications such as OSHA training can improve job prospects. Strong technical skills, attention to detail, and the ability to follow detailed procedures are essential for success in this role.

What does a pilot plant operator do?

A pilot plant operator manages and controls small-scale production processes to test and develop new products or processes. They operate equipment, monitor parameters, ensure safety protocols, and document procedures to support scale-up for commercial manufacturing.

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Infographic showing various Pilot Plant Operator job openings in the United States as of August 2026, with employment types broken down into 37% Full Time, 61% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $58,395 per year, or $28.1 per hour.

Pilot Plant Supervisor

Roquette

Geneva, IL • On-site

$82 - $95/hr

Other

This job post has expired 1 day ago. Applications are no longer accepted.


Job description

Roquette is a family-owned global leader in plant-based ingredients and a leading provider of pharmaceutical excipients.Want to help us make a difference?Using plant-based resources, we collaborate with our customers and partners to imagine and offer ingredients to better feed people and treat patients.Each of our ingredients responds to unique and essential needs, and they enable healthier lifestyles.The Role:We are looking for our next R&D Pilot Plant Supervisor to join our R&D Team.Roquette is a leader in plant-based ingredients, dedicated to innovation and excellence. We are seeking a highly motivated and experienced R&D Pilot Plant Supervisor to join our dynamic team. This role is crucial in driving our research and development efforts to new heights, ensuring we remain at the forefront of technological advancements.As the R&D Pilot Plant Supervisor, you will be responsible for the day to day operations of our pilot plant facility including set-up, execution, and clean-up of experimental trials, ongoing and preventative maintenance of pilot equipment, managing of pilot related external services (janitorial, pest control, etc.), and providing ideas for continuous improvement. Additionally, you will be responsible for overseeing the Health, Safety and Environmental activities as well as the Food Quality program for the Americas R&D team.This role will report directly to the Process Development Team Lead.This is on-site position located in Geneva, IL.Compensation:The current salary range for this role is estimated to be $82,000-$95,000. In addition, this position may also be eligible to earn performance-based incentive compensation. The specific compensation offered to a candidate will be influenced by a variety of factors including but not limited to skills, qualifications, experience, and location.What You’ll Do:Pilot Plant Operations Management:Responsible for the day-to-day operations of our pilot plant facility including set-up, execution, and clean-up of experimental trials according to the weekly pilot plant schedule.Ensure experimental runs are executed safely and according to protocols and timelines.Monitor equipment and process performance and troubleshoot operational issues.Ensure pilot plant operates (materials, labor, maintenance) within allotted budget.Track and optimize resource utilization (raw materials, energy, equipment time).Process Development & Scale-Up:Translate R&D concepts into scalable processes.Collaborate with scientists and engineers to optimize processes, recipes, or production methods.Identify risks in the pilot plant operations.Validate process reproducibility and robustness.Equipment & Facility Oversight:Maintain pilot plant equipment, contacting equipment vendors or contractors when needed, including preventative maintenance and calibration.Plan and supervise modifications or upgrades to pilot plant infrastructure.Work with process development engineers on new equipment design or acquisition.Manage utilities (steam, water, compressed air, etc.) critical for operations.Health, Safety & Environmental (HSE) Compliance: (engineering degree needed)Enforce strict safety standards and regulatory compliance (e.g., OSHA, GMP, etc.).Conduct risk assessments (HAZOP, safety reviews).Lead incident investigations and implement corrective actions.Train staff on safe operating procedures and emergency protocols.Team Leadership & TrainingSupervise future state pilot plant technicians and co-ops.Provide hands-on training for experimental procedures and equipment use.Schedule staffing and ensure adequate coverage for trials.Foster a culture of safety, innovation, and continuous improvement.Experiment Planning & ExecutionCollaborate with R&D teams to plan pilot trials.Ensure accurate execution and adherence to experimental design according to operating parameters, and success criteria.Adjust conditions in real time based on observations or data.Data Collection, Analysis & ReportingCollecting and recording accurate process data.Ensuring data integrity and traceability.Providing operational observations and trial summaries.Supporting engineers and scientists with the information needed for analysis.Assist in technical reports summarizing findings and recommendations.Maintain proper documentation for traceability and compliance.Continuous Improvement & InnovationIdentify opportunities to improve efficiency, safety, and quality.Implement new technologies or methodologies.Support innovation initiatives and experimentation capabilities.What You’ll Need:EducationBachelor’s degree in Engineering or related field (+2 years of experience)High School Diploma or Associate Degree with minimum 5 years of industrial food or ingredient processing experienceAdditional beneficial skillsStrong chemical/process engineering knowledge (or relevant field), experience operating food equipment in a GMP environment is a plus.Hands-on technical expertise with pilot-scale equipmentLeadership and team management skillsProblem-solving and troubleshooting abilityKnowledge of safety and regulatory frameworksExcellent communication across technical and operational teamsWork EnvironmentThis role spends approximately 30% of the time in an office environment and 70% of the time in the pilot plant environment.Position Type/Expected Hours of WorkThis is a full-time position. Days and flexible hours of work are required to meet project, manufacturing and business demands.AAP/EEO StatementRoquette is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status or other characteristics protected by law. “AAP, EEO, Drug-Free Workplace”Other DutiesPlease note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities, and activities may change at any time with or without notice.If you identify yourself in this position, please apply by uploading your resume and let's start the journey together!Roquette is proud to be a global company where you can find personal and professional growth through multiple diverse experiences.Roquette strives to create a dynamic workforce while remaining firmly committed to equal opportunity by complying with EEO laws.As we continue to grow, Roquette understands that to be successful we must always be inclusive in our approach.To find out more about our products, values and sustainable development ambitions visit us at www.roquette.com and at www.sustainability.roquette.com #J-18808-Ljbffr