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Pilot Plant Operator Jobs (NOW HIRING)

CPChem

Pilot Plant Operator

Bartlesville, OK

The Pilot Plant Operator will operate various processes supporting the day-to-day operations of the PSM Pilot Plant units. The pilot plant operator will perform day to day monitoring of processes ...

CPChem

Pilot Plant Operator

Bartlesville, OK · On-site

The Pilot Plant Operator will operate various processes supporting the day-to-day operations of the PSM Pilot Plant units. The pilot plant operator will perform day to day monitoring of processes ...

Cynet Systems

Pilot Plant Operator

Ridgefield, CT · On-site

$17.16 - $22.16/hr

Job Title: Pilot Plant Operator Job Location: Ridgefield, CT Job Type: Contract Job Overview: Pay Range: $17.16hr - $22.16hr Requirement/Must Have: * Experience working with established GMP ...

New

System One

Pilot Plant Operator

Ridgefield, CT · On-site

Pilot Plant Operator Location: Ridgefield, CT Type: Contract Overview Established pharma company looking to hire experienced Pilot Plant Operator to join their growing team. Will work with plant ...

New

Solcoa Industries

Pilot Plant Operator

Alameda, CA · On-site

$90K - $120K/yr

The Role - Plant Operator We're looking for an experienced Plant Operators to run and maintain our rare-earth metal production facility. You'll own day-to-day operations of our pilot-scale production ...

Manus Bio

Pilot Plant Fermentation Operator

Augusta, GA · On-site

Pilot Plant Fermentation Operator, Augusta, Georgia, United States, Full-Time Manus works across industries and value chains to accelerate the transition to BioAlternatives - better performing and ...

Manus Bio

Pilot Plant Fermentation Operator

Augusta, GA · On-site

Pilot Plant Fermentation Operator, Augusta, Georgia, United States, Full-Time Manus works across industries and value chains to accelerate the transition to BioAlternatives - better performing and ...

Manus

Pilot Plant Fermentation Operator

Augusta, GA · On-site

Pilot Plant Fermentation Operator, Augusta, Georgia, United States, Full-Time Manus works across industries and value chains to accelerate the transition to BioAlternatives - better performing and ...

Aequor

Follow the Lead of a BI Technician in pilot plant campaigns. Work with plant technicians, campaign managers to address process and equipment related challenges. Assist the BI Lead technician in ...

Posted today

Olon USA LLC

Plant Operator

Painesville, OH · On-site

$22 - $29/hr

Chemical Manufacturing Operato r Plant Operator (Technician II) OLON USA LLC is seeking qualified chemical manufacturing operator candidates to execute batch processes within the sites pilot plant ...

Olon USA LLC

Plant Operator

Painesville, OH · On-site

$22 - $29/hr

Chemical Manufacturing Operato r Plant Operator (Technician II) OLON USA LLC is seeking qualified chemical manufacturing operator candidates to execute batch processes within the sites pilot plant ...

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Pilot Plant Operator information

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How much do pilot plant operator jobs pay per hour?

As of Aug 12, 2026, the average hourly pay for pilot plant operator in the United States is $28.07, according to ZipRecruiter salary data. Most workers in this role earn between $18.27 and $30.05 per hour, depending on experience, location, and employer.

What is a pilot plant operator?

Pilot Plant Operators are professionals responsible for operating and overseeing small-scale industrial plants, known as pilot plants, which are used to test and optimize processes before they are implemented on a full-scale production level. Their duties include monitoring equipment, collecting data, troubleshooting issues, and ensuring safety protocols are followed. They play a crucial role in bridging the gap between laboratory research and commercial manufacturing, helping companies refine processes and evaluate new technologies. Pilot Plant Operators often work closely with engineers, scientists, and production teams to ensure the smooth transition of new products and processes to larger-scale operations.

Is being a pilot plant operator worth it?

Pilot plant operators manage small-scale production processes in manufacturing or research settings, requiring technical skills and attention to safety protocols. The role offers opportunities for hands-on work, skill development, and potential advancement in industries like chemicals, pharmaceuticals, or food production, often with shift work and the need for relevant certifications. Compensation varies based on experience and industry, but it can be a stable career path for those interested in process operations.

What is the difference between Pilot Plant Operator vs Process Technician?

AspectPilot Plant OperatorProcess Technician
CredentialsHigh school diploma or equivalent; technical training often preferredHigh school diploma or equivalent; technical certifications beneficial
Work EnvironmentLaboratory or pilot plant settings, handling small-scale productionManufacturing or production facilities, maintaining equipment
Industry UsagePharmaceutical, chemical, and biotech industriesChemical, manufacturing, and processing industries
Job FocusOperating and monitoring pilot-scale equipment for R&D and testingOperating and troubleshooting production equipment for ongoing manufacturing

The Pilot Plant Operator and Process Technician roles share similarities in working with industrial equipment and requiring technical skills. However, Pilot Plant Operators focus on small-scale testing and development in R&D environments, while Process Technicians support large-scale manufacturing processes. Both roles are essential in their respective industries and often require similar certifications and technical knowledge.

What skills and qualifications are needed to be a pilot plant operator?

To thrive as a Pilot Plant Operator, you need a solid background in chemical engineering or process technology, along with experience in operating and troubleshooting pilot-scale equipment. Familiarity with process control systems, safety protocols, and sometimes certifications such as OSHA or HAZMAT training are typically required. Strong attention to detail, problem-solving skills, and effective communication are important soft skills for coordinating with teams and ensuring operational efficiency. These qualifications are critical for safely scaling up processes, maintaining product quality, and supporting innovation in industrial settings.

How to get hired as a pilot plant operator?

To get hired as a pilot plant operator, candidates typically need a high school diploma or equivalent, with some positions requiring an associate's or bachelor's degree in engineering, chemistry, or a related field. Relevant skills include understanding process control, operating laboratory and industrial equipment, and following safety protocols; certifications such as OSHA safety training can be advantageous. Gaining experience through internships or entry-level roles in manufacturing or chemical processing can improve employment prospects.

What are common challenges faced by pilot plant operators during scale-up processes?

Pilot Plant Operators often encounter challenges such as translating laboratory-scale procedures into larger, operational systems while maintaining product quality and safety. Variations in equipment, unexpected process inefficiencies, and troubleshooting new or modified machinery are typical hurdles. Working closely with engineers, chemists, and safety teams is essential to address these issues, ensure compliance with protocols, and optimize production runs. Operators must be adaptable and detail-oriented to respond quickly to process deviations and ensure smooth scale-up operations.
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Pilot Plant Operator jobs near you
Infographic showing various Pilot Plant Operator job openings in the United States as of August 2026, with employment types broken down into 43% Full Time, 55% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $58,395 per year, or $28.1 per hour.

Pilot Plant Operator

Sigma Systems, Inc.

Ridgefield, CT

Full-time

Posted yesterday

New

Job description

37542061 Pilot Plant Operator Ridgefield, CT 12 Months
Sigma Systems is looking to hire a Pilot Plant Operator
Responsibilities

  • Follow the Lead of a Client Technician in pilot plant campaigns.
  • Work with plant technicians, campaign managers to address process and equipment related challenges.
  • Assist the BI Lead technician in communication of the batch status with the chemist, Ch.D. analytical, MAS
  • Take all required training and complete before due date.
  • Be involved in-group activities such as the 9 Am and 2:00 PM meetings.
  • Become Proficient in Equipment operation, Batch record entries, calculations.
  • Attend PSOR Meetings, speak up and give input at these meetings.
  • Follow all procedures, including the wearing of and use of defined PPE.
  • Report all incidents, such as spills, exposures, cuts / abrasions etc. to management.
  • Conduct all operations and activities with Safety as the # 1 goal.

Requirements

  • High School Graduate or associate degree
  • Experience working with established GMP procedures and bulk manufacturing.
  • Technical knowledge of manufacturing systems, methods and procedures.
  • Possess effective troubleshooting skills with equipment and/or process.