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Pilot Plant Operator Jobs (NOW HIRING)

The Pilot Plant Operator prepares and operates reactors, blenders, and other equipment for conducting process development, research, or market development manufacturing in accordance with written and ...

The Pilot Plant Operator prepares and operates reactors, blenders, and other equipment for conducting process development, research, or market development manufacturing in accordance with written and ...

We are looking for a motivated and curious individual to join our Augusta, GA pilot plant team as a Pilot Plant Operator Apprentice. This is a structured, hands-on learning role designed for ...

Chemical Manufacturing Operato r Plant Operator (Technician II) OLON USA LLC is seeking qualified chemical manufacturing operator candidates to execute batch processes within the sites pilot plant ...

Apply Early

Chemical Manufacturing Operato r Plant Operator (Technician II) OLON USA LLC is seeking qualified chemical manufacturing operator candidates to execute batch processes within the sites pilot plant ...

Apply Early

Job Overview Reporting to the shift supervisor, the Reactor Operator will be expected to successfully produce chemical and pharmaceutical products in our manufacturing environment. Responsibilities ...

Job Overview Reporting to the shift supervisor, the Reactor Operator will be expected to successfully produce chemical and pharmaceutical products in our manufacturing environment. Responsibilities ...

Reporting to the shift supervisor, the Reactor Operator will be expected to successfully produce chemical and pharmaceutical products in our manufacturing environment. Responsibilities: Operate batch ...

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Pilot Plant Operator information

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$14

$28

$78

How much do pilot plant operator jobs pay per hour?

As of Jun 30, 2026, the average hourly pay for pilot plant operator in the United States is $28.07, according to ZipRecruiter salary data. Most workers in this role earn between $18.27 and $30.05 per hour, depending on experience, location, and employer.

What are Pilot Plant Operators?

Pilot Plant Operators are professionals responsible for operating and overseeing small-scale industrial plants, known as pilot plants, which are used to test and optimize processes before they are implemented on a full-scale production level. Their duties include monitoring equipment, collecting data, troubleshooting issues, and ensuring safety protocols are followed. They play a crucial role in bridging the gap between laboratory research and commercial manufacturing, helping companies refine processes and evaluate new technologies. Pilot Plant Operators often work closely with engineers, scientists, and production teams to ensure the smooth transition of new products and processes to larger-scale operations.

What is the difference between Pilot Plant Operator vs Process Technician?

AspectPilot Plant OperatorProcess Technician
CredentialsHigh school diploma or equivalent; technical training often preferredHigh school diploma or equivalent; technical certifications beneficial
Work EnvironmentLaboratory or pilot plant settings, handling small-scale productionManufacturing or production facilities, maintaining equipment
Industry UsagePharmaceutical, chemical, and biotech industriesChemical, manufacturing, and processing industries
Job FocusOperating and monitoring pilot-scale equipment for R&D and testingOperating and troubleshooting production equipment for ongoing manufacturing

The Pilot Plant Operator and Process Technician roles share similarities in working with industrial equipment and requiring technical skills. However, Pilot Plant Operators focus on small-scale testing and development in R&D environments, while Process Technicians support large-scale manufacturing processes. Both roles are essential in their respective industries and often require similar certifications and technical knowledge.

What are the key skills and qualifications needed to thrive as a Pilot Plant Operator, and why are they important?

To thrive as a Pilot Plant Operator, you need a solid background in chemical engineering or process technology, along with experience in operating and troubleshooting pilot-scale equipment. Familiarity with process control systems, safety protocols, and sometimes certifications such as OSHA or HAZMAT training are typically required. Strong attention to detail, problem-solving skills, and effective communication are important soft skills for coordinating with teams and ensuring operational efficiency. These qualifications are critical for safely scaling up processes, maintaining product quality, and supporting innovation in industrial settings.

What are some common challenges faced by Pilot Plant Operators during scale-up processes?

Pilot Plant Operators often encounter challenges such as translating laboratory-scale procedures into larger, operational systems while maintaining product quality and safety. Variations in equipment, unexpected process inefficiencies, and troubleshooting new or modified machinery are typical hurdles. Working closely with engineers, chemists, and safety teams is essential to address these issues, ensure compliance with protocols, and optimize production runs. Operators must be adaptable and detail-oriented to respond quickly to process deviations and ensure smooth scale-up operations.
What cities are hiring for Pilot Plant Operator jobs? Cities with the most Pilot Plant Operator job openings:
Who are the top companies hiring for Pilot Plant Operator jobs? The top employers for Pilot Plant Operator jobs are:
What states have the most Pilot Plant Operator jobs? States with the most job openings for Pilot Plant Operator jobs include:
What are popular job titles related to Pilot Plant Operator jobs? For Pilot Plant Operator jobs, the most frequently searched job titles are:
Infographic showing various Pilot Plant Operator job openings in the United States as of June 2026, with employment types broken down into 65% Full Time, 16% Part Time, 11% Contract, and 8% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $58,395 per year, or $28.1 per hour.
Pilot Plant Operator

Pilot Plant Operator

Cross Resource Group

San Antonio, TX

$24 - $29/hr

Full-time

Medical, Dental, Vision, Life

Posted 20 days ago

Be an early applicant


Job description

Job Title: Pilot Plant Operator / Decommissioning Technician


Job Summary


This role supports the decommissioning and teardown of pilot plants, including rigging activities where applicable. Following decommissioning, the position transitions into a Pilot Plant Operator role responsible for all operational aspects of the plant during assigned shifts. This includes ensuring safe, efficient startup, operation, and shutdown of chemical plant equipment from the control room, as well as supporting field operations.


Key Responsibilities


Decommissioning Phase

  • Assist with decommissioning and teardown of pilot plants
  • Perform rigging activities (preferred experience)

Operations Phase

  • Operate and monitor pilot plant systems from the control room
  • Ensure safe and efficient startup, operation, and shutdown of plant equipment
  • Oversee personnel, equipment, and safety during assigned shifts
  • Direct Field Operators during startup, operation, shutdown, and abnormal situations
  • Monitor and record plant operating parameters; make adjustments as needed
  • Detect faulty equipment, diagnose issues, and take corrective action
  • Monitor air and water emissions and maintain within acceptable limits
  • Notify shift advisor or plant management of abnormal conditions immediately
  • Provide regular status reports to shift supervisor and/or plant management
  • Ensure thorough shift turnover, including review of logs and operating conditions

Maintenance & Safety

  • Perform equipment isolation in accordance with lockout/tagout procedures
  • Open, lock, and tag equipment for maintenance activities
  • Conduct tests on critical safety systems as directed
  • Identify, troubleshoot, and correct potential operational or safety issues
  • Maintain a clean and orderly work area
  • Participate in safety meetings, training, and scheduled activities
  • Assist in training site staff
  • Perform minor maintenance during scheduled and unscheduled outages

General Duties

  • Support plant improvement projects and third-party activities
  • Safely operate a vehicle on site as required
  • Perform other duties as assigned by shift supervisor or plant management

Required Education, Knowledge, Skills, and Abilities

  • High school diploma or equivalent
  • 5+ years of industry experience
  • Knowledge of mechanical, instrumentation, and electrical equipment
  • Demonstrated understanding of chemical or process demonstration unit operations
  • Ability to make sound decisions in emergency situations
  • Strong verbal and written communication skills
  • Ability to follow policies, procedures, and instructions
  • Knowledge of equipment isolation and tagging procedures
  • Thorough understanding of plant safety equipment and its proper use
  • Strong analytical and problem-solving skills
  • Excellent teamwork, leadership, and organizational skills
  • Experience operating a process demonstration unit preferred
  • Basic computer skills (Excel and Word)

Work Schedule

  • Standard hours: 8:00 AM – 5:00 PM
  • Must be available for shift work (24/7 operations)

Physical Requirements & Work Environment

  • Work performed in lab, plant, or high-bay environments
  • Requires standing, walking, climbing stairs and ladders
  • Work performed both indoors and outdoors in varying weather conditions
  • Worksites span approximately 1,500 acres; walking between locations required
  • Must be able to lift up to 50 lbs unassisted or assisted
  • Must wear steel-toe shoes

Additional Requirements

  • Must submit to a Motor Vehicle Record (MVR) check
  • Position is classified as safety-sensitive
  • Dress code: collared shirt and jeans


Join the Cross Resource Group Team!


At Cross Resource Group, we value our employees and are dedicated to providing a rewarding and inclusive work environment. We are proud to offer a competitive and comprehensive benefits package to meet the diverse needs of our team.


Employee Benefits Include:


Healthcare Insurance: Comprehensive coverage to ensure access to quality healthcare.

Dental Insurance: Robust coverage for optimal oral health.

Vision Insurance: Regular exams and corrective lenses covered.

Disability Insurance: Short and long-term coverage protecting against loss of income due to illness or injury.

Life Insurance: Providing financial security and peace of mind for our employees and their loved ones.

Why Choose Us?