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Pilot Plant Operator Jobs (NOW HIRING)

Job Overview Reporting to the shift supervisor, the Reactor Operator will be expected to successfully produce chemical and pharmaceutical products in our manufacturing environment. Responsibilities ...

Job Overview Reporting to the shift supervisor, the Reactor Operator will be expected to successfully produce chemical and pharmaceutical products in our manufacturing environment. Responsibilities ...

Maintain a safe operating environment through regular inspections, audits, procedure discipline ... Provide pilot plant equipment, technical services, and operating support for research and ...

Reporting to the shift supervisor, the Reactor Operator will be expected to successfully produce chemical and pharmaceutical products in our manufacturing environment. Responsibilities: Operate batch ...

Maintain a safe operating environment through regular inspections, audits, procedure discipline ... Provide pilot plant equipment, technical services, and operating support for research and ...

Pilot Plant Supervisor

Louisville, CO ยท On-site

$82K - $118K/yr

Lead and coordinate cross-training of operators to acceptable competencies on high volume pilot ... Co-develops pilot plant WOW and Continuous Improvement efforts with Pilot Plant Manager. Constantly ...

Lead and coordinate cross-training of operators to acceptable competencies on high volume pilot ... Co-develops pilot plant WOW and Continuous Improvement efforts with Pilot Plant Manager. Constantly ...

The Pilot Plant Technician works with various functions to conduct assigned chemical process ... Record detailed, operational data on operator run sheets and in laboratory log notebooks. * Perform ...

The Pilot Plant Technician works with various functions to conduct assigned chemical process ... Record detailed, operational data on operator run sheets and in laboratory log notebooks. * Perform ...

Pilot Plant Supervisor

Louisville, CO ยท Hybrid

$82K - $118K/yr

Lead and coordinate cross-training of operators to acceptable competencies on high volume pilot ... Co-develops pilot plant WOW and Continuous Improvement efforts with Pilot Plant Manager. Constantly ...

Pilot Plant Supervisor

Louisville, CO ยท Hybrid

$82K - $118K/yr

Owns/Supports creation and validation of accurate and up to date Standard Operating Procedures and certifications.Co-develops pilot plant WOW and Continuous Improvement efforts with Pilot Plant ...

Plant Operator

Redding, CA ยท On-site

$29 - $34/hr

Fortera is seeking Plant Operators for its computer-controlled pilot plant in Redding, California. This is an opportunity to join a collaborative team responsible for operating, monitoring ...

Fortera is seeking Plant Operators for its computer-controlled pilot plant in Redding, California. This is an opportunity to join a collaborative team responsible for operating, monitoring ...

Pilot Plant Technician

Le Sueur, MN ยท On-site

$22.65 - $28.68/hr

Communicate job problems and concerns with peers and the Pilot Plant Manager ... Perform job duties while utilizing safe operating procedures, as laid out in the SOP manuals ...

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Pilot Plant Operator information

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How much do pilot plant operator jobs pay per hour?

As of Jul 22, 2026, the average hourly pay for pilot plant operator in the United States is $28.07, according to ZipRecruiter salary data. Most workers in this role earn between $18.27 and $30.05 per hour, depending on experience, location, and employer.

What are Pilot Plant Operators?

Pilot Plant Operators are professionals responsible for operating and overseeing small-scale industrial plants, known as pilot plants, which are used to test and optimize processes before they are implemented on a full-scale production level. Their duties include monitoring equipment, collecting data, troubleshooting issues, and ensuring safety protocols are followed. They play a crucial role in bridging the gap between laboratory research and commercial manufacturing, helping companies refine processes and evaluate new technologies. Pilot Plant Operators often work closely with engineers, scientists, and production teams to ensure the smooth transition of new products and processes to larger-scale operations.

What is the difference between Pilot Plant Operator vs Process Technician?

AspectPilot Plant OperatorProcess Technician
CredentialsHigh school diploma or equivalent; technical training often preferredHigh school diploma or equivalent; technical certifications beneficial
Work EnvironmentLaboratory or pilot plant settings, handling small-scale productionManufacturing or production facilities, maintaining equipment
Industry UsagePharmaceutical, chemical, and biotech industriesChemical, manufacturing, and processing industries
Job FocusOperating and monitoring pilot-scale equipment for R&D and testingOperating and troubleshooting production equipment for ongoing manufacturing

The Pilot Plant Operator and Process Technician roles share similarities in working with industrial equipment and requiring technical skills. However, Pilot Plant Operators focus on small-scale testing and development in R&D environments, while Process Technicians support large-scale manufacturing processes. Both roles are essential in their respective industries and often require similar certifications and technical knowledge.

What are the key skills and qualifications needed to thrive as a Pilot Plant Operator, and why are they important?

To thrive as a Pilot Plant Operator, you need a solid background in chemical engineering or process technology, along with experience in operating and troubleshooting pilot-scale equipment. Familiarity with process control systems, safety protocols, and sometimes certifications such as OSHA or HAZMAT training are typically required. Strong attention to detail, problem-solving skills, and effective communication are important soft skills for coordinating with teams and ensuring operational efficiency. These qualifications are critical for safely scaling up processes, maintaining product quality, and supporting innovation in industrial settings.

What are some common challenges faced by Pilot Plant Operators during scale-up processes?

Pilot Plant Operators often encounter challenges such as translating laboratory-scale procedures into larger, operational systems while maintaining product quality and safety. Variations in equipment, unexpected process inefficiencies, and troubleshooting new or modified machinery are typical hurdles. Working closely with engineers, chemists, and safety teams is essential to address these issues, ensure compliance with protocols, and optimize production runs. Operators must be adaptable and detail-oriented to respond quickly to process deviations and ensure smooth scale-up operations.
What cities are hiring for Pilot Plant Operator jobs? Cities with the most Pilot Plant Operator job openings:
Who are the top companies hiring for Pilot Plant Operator jobs? The top employers for Pilot Plant Operator jobs are:
What states have the most Pilot Plant Operator jobs? States with the most job openings for Pilot Plant Operator jobs include:
What are popular job titles related to Pilot Plant Operator jobs? For Pilot Plant Operator jobs, the most frequently searched job titles are:
Infographic showing various Pilot Plant Operator job openings in the United States as of July 2026, with employment types broken down into 35% Full Time, 63% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $58,395 per year, or $28.1 per hour.
Chemical Pilot Plant Operator

Chemical Pilot Plant Operator

RTI International

Durham, NC โ€ข On-site

Full-time

Medical, Dental, Life, Retirement, PTO

Posted 29 days ago


Job description

Why RTI
RTI International is an independent, scientific research institute dedicated to improving the human condition. Our vision is to address the world's most critical problems with technical and science-based solutions in pursuit of a better future. Clients rely on us to answer questions that demand an objective and multidisciplinary approach-one that integrates expertise across social, statistical, data, and laboratory sciences, engineering, and other technical disciplines to solve the world's most challenging problems.
We believe in the promise of science and technical solutions, and we push ourselves every day to deliver on that promise for the good of people, communities, and businesses in the US and around the world. If you are looking for the opportunity to make a real difference, RTI is the place for you.
About the Hiring Group
Join a hands-on team advancing next-generation sustainable energy technologies. As a Chemical Pilot Plant Technician, you'll work at the intersection of research and real-world application-operating and troubleshooting pilot-scale systems that convert biomass into fuels, chemicals, and other valuable products.
This is a highly hands-on role that combines laboratory work with pilot plant operations, supporting the development and scale-up of innovative process technologies.
Lab Sciences & Engineering (LS&E) provides comprehensive laboratory sciences and engineering services to advance technology development and innovation. From early discovery through real-world application, we focus on improving human well-being and protecting the environment.
Our teams support:
  • Advancing technologies from discovery to commercialization
  • Delivering cutting-edge analytical and laboratory services
  • Developing solutions that improve environmental quality and human health

Within LS&E, the Sustainable Energy Solutions group focuses on developing and scaling technologies for biomass conversion, including pyrolysis and gasification processes. Our work supports the production of biofuels and bio-derived chemicals through pilot-scale research, testing, and commercialization efforts.
What You'll Do
** This role operates within a 24/7 pilot plant environment and requires flexibility to support continuous operations. Team members may work 12-hour shifts across both daytime and overnight hours, including weekends and holidays as needed. Shift assignments are based on business needs and may rotate over time.
Candidates should be comfortable working extended shifts and adapting to a schedule that ensures round-the-clock coverage.
Pilot Plant & Laboratory Operations
  • Operate, monitor, and troubleshoot pilot-scale systems including reactors, pumps, compressors, and separation equipment
  • Support experimental campaigns by identifying process deviations and communicating issues to engineering staff
  • Install, calibrate, and maintain analytical instruments such as gas chromatographs and gas analyzers
  • Record and analyze operational data, preparing clear summaries, charts, and reports
  • Assist in developing and improving standard operating procedures (SOPs)

Sample Collection & Laboratory Support
  • Collect, label, and prepare samples from pilot plant operations
  • Ensure proper handling and preparation in accordance with established laboratory protocols

Equipment Maintenance & Technical Support
  • Perform routine maintenance to ensure safe and reliable equipment operation
  • Troubleshoot mechanical and instrumentation issues and coordinate repairs with engineering teams
  • Assist with system upgrades and modifications as needed

Safety & Compliance
  • Follow all safety protocols, including proper use of PPE and handling of hazardous materials
  • Maintain compliance with safety standards and immediately report any incidents or concerns
  • Contribute to a culture of safety, accountability, and continuous improvement

What You'll Need
Qualifications
Candidates should have a High School Diploma with at least 10 years of relevant hands-on experience, or an Associate's Degree with a minimum of 5 years of experience in a related field, or an equivalent combination of education and practical experience. The ideal candidate will have a strong foundation in chemical or process operations, along with experience working with laboratory or pilot-scale equipment in a hands-on environment.
Preferred Qualifications
  • Experience in pilot plant or industrial process environments
  • Familiarity with gas chromatography or process analytical instrumentation
  • Background in chemical processing, energy systems, or related fields

Skills & Abilities
  • Strong understanding of basic chemical process operations
  • Hands-on mechanical aptitude and troubleshooting ability
  • Experience working with laboratory or process equipment
  • Ability to follow detailed procedures and document deviations
  • Strong problem-solving skills and attention to detail
  • Effective communication and teamwork skills
  • Ability to manage multiple priorities in a fast-paced environment
  • Proficiency with Microsoft Office (Excel, Word, Outlook, PowerPoint)

EEO & Pay Equity Statements
For San Francisco, CA USA Job Postings Only: Pursuant to the San Francisco Fair Chance Ordinance, we will consider for employment qualified applicants with arrest and conviction records. Further information is available here.
RTI accepts applications to our job openings from candidates with criminal histories or conviction records in accordance with all applicable laws, including the Los Angeles County Fair Chance Ordinance for Employers and the California Fair Chance Act.
For Applicants in Massachusetts Only: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.
The anticipated pay range for this role is listed below. Our pay ranges represent national averages and may vary by location as a geographic differential may be applied to some locations within the United States. RTI considers multiple factors when making an offer including, for example: established salary range, internal budget, business needs, and education and years of work experience possessed by the applicant. Further, salary is merely one element to our offer.
At RTI, we demonstrate our commitment to rewarding individual and team achievement through a total rewards package. This package includes (among other things) a competitive base salary, a generous paid time off policy, merit based annual increases, bonus opportunities and a robust recognition program. Other benefits include a competitive range of insurance plans (including health, dental, life, and short-term and long-term disability), access to a retirement savings program such as a 401(k) plan, paid parental leave for all parents, financial assistance with adoption expenses or infertility treatments, financial reimbursement for education and developmental opportunities, an employee assistance program, and numerous other offerings to support a healthy work-life balance.
Equal Pay Act Minimum/Range
$55,000 - $70,000