... Assess process designs, flowsheets, mass balances, and operating risks. - Evaluate CapEx and OpEx cost estimates. - Identify risks, optimisation opportunities, and value levers. - Build ...
... Assess process designs, flowsheets, mass balances, and operating risks. - Evaluate CapEx and OpEx cost estimates. - Identify risks, optimisation opportunities, and value levers. - Build ...
Metallurgist - Process Engineer
Houston, TX · On-site
Assess process designs, flowsheets, mass balances, and operating risks. * Evaluate CapEx and OpEx cost estimates. * Identify risks, optimisation opportunities, and value levers. * Build ...
Metallurgist - Process Engineer
Houston, TX · On-site
Assess process designs, flowsheets, mass balances, and operating risks. * Evaluate CapEx and OpEx cost estimates. * Identify risks, optimisation opportunities, and value levers. * Build ...
Manufacturing Process Engineer
$57K - $77K/yr
... process designs related to manufacturing and fabrication processes. This is successfully ... optimal method that provides least cost, most efficient and safe methods to be used Document ...
Manufacturing Process Engineer
$57K - $77K/yr
... process designs related to manufacturing and fabrication processes. This is successfully ... optimal method that provides least cost, most efficient and safe methods to be used Document ...
Manufacturing Process Engineer
$57K - $77K/yr
Job Summary Responsible for creating, supporting, and developing new and existing process designs ... Evaluate all possible methods and determine optimal method that provides least cost, most efficient ...
Manufacturing Process Engineer
$57K - $77K/yr
Job Summary Responsible for creating, supporting, and developing new and existing process designs ... Evaluate all possible methods and determine optimal method that provides least cost, most efficient ...
Manufacturing Process Engineer
Mcallen, TX · On-site
$57K - $77K/yr
... process designs related to manufacturing and fabrication processes. This is successfully ... Evaluate all possible methods and determine optimal method that provides least cost, most efficient ...
Manufacturing Process Engineer
Mcallen, TX · On-site
$57K - $77K/yr
... process designs related to manufacturing and fabrication processes. This is successfully ... Evaluate all possible methods and determine optimal method that provides least cost, most efficient ...
Senior Process Engineer
Houston, TX · On-site
$99K - $128K/yr
The ideal candidate will have hands-on experience in process engineering, with a focus on designing, optimizing, and implementing advanced water treatment solutions. This position will be responsible ...
Quick apply
Senior Process Engineer
Houston, TX · On-site
$99K - $128K/yr
The ideal candidate will have hands-on experience in process engineering, with a focus on designing, optimizing, and implementing advanced water treatment solutions. This position will be responsible ...
Senior Process Engineer
Houston, TX · On-site
$99K - $128K/yr
The ideal candidate will have hands-on experience in process engineering, with a focus on designing, optimizing, and implementing advanced water treatment solutions. This position will be responsible ...
Quick apply
Senior Process Engineer
Houston, TX · On-site
$99K - $128K/yr
The ideal candidate will have hands-on experience in process engineering, with a focus on designing, optimizing, and implementing advanced water treatment solutions. This position will be responsible ...
Execution Process Engineer
Houston, TX · On-site
Develop process simulations for plant process designs, including natural gas pre-treatment ... Phillips-Optimized Cascade Process (OCP) and Single Mixed Refrigerant (SMR) technologies.
Execution Process Engineer
Houston, TX · On-site
Develop process simulations for plant process designs, including natural gas pre-treatment ... Phillips-Optimized Cascade Process (OCP) and Single Mixed Refrigerant (SMR) technologies.
Sr. Engineer, Process HNO
Houston, TX · On-site
$90K - $117K/yr
This position has an important role in developing new process designs with R&D while also updating ... optimization with the ability to work across functions to bring ideas from concept to ...
Sr. Engineer, Process HNO
Houston, TX · On-site
$90K - $117K/yr
This position has an important role in developing new process designs with R&D while also updating ... optimization with the ability to work across functions to bring ideas from concept to ...
Industrial Engineer (Mid or Senior Level)
$38.50 - $52.75/hr
You will also lead the use of engineering methods to support the development of optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment ...
Industrial Engineer (Mid or Senior Level)
$38.50 - $52.75/hr
You will also lead the use of engineering methods to support the development of optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment ...
Process Engineer III
Dallas, TX · On-site
Process Optimization * Develop and maintain standardized operational based KPIs * Leverage KPIs to ... designs and projects plans as well as modeling needs; Troubleshoot specific issues and identify ...
Process Engineer III
Dallas, TX · On-site
Process Optimization * Develop and maintain standardized operational based KPIs * Leverage KPIs to ... designs and projects plans as well as modeling needs; Troubleshoot specific issues and identify ...
Process Engineer III
Dallas, TX · On-site
Process Optimization * Develop and maintain standardized operational based KPIs * Leverage KPIs to ... designs and projects plans as well as modeling needs; Troubleshoot specific issues and identify ...
Process Engineer III
Dallas, TX · On-site
Process Optimization * Develop and maintain standardized operational based KPIs * Leverage KPIs to ... designs and projects plans as well as modeling needs; Troubleshoot specific issues and identify ...
Industrial Engineer (Senior or Lead)
$38.50 - $52.75/hr
You will also lead the use of engineering methods to support the development of optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment ...
Industrial Engineer (Senior or Lead)
$38.50 - $52.75/hr
You will also lead the use of engineering methods to support the development of optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment ...
Industrial Engineer (Mid or Senior Level)
San Antonio, TX · On-site
$38.50 - $52.75/hr
You will also lead the use of engineering methods to support the development of optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment ...
Industrial Engineer (Mid or Senior Level)
San Antonio, TX · On-site
$38.50 - $52.75/hr
You will also lead the use of engineering methods to support the development of optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment ...
Industrial Engineer (Senior or Lead)
San Antonio, TX · On-site
$38.50 - $52.75/hr
You will also lead the use of engineering methods to support the development of optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment ...
Industrial Engineer (Senior or Lead)
San Antonio, TX · On-site
$38.50 - $52.75/hr
You will also lead the use of engineering methods to support the development of optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment ...
Process Engineer
Eldorado, TX · On-site
$120K/yr
Process Optimization & Continuous Improvement * Analyze plant and process data to identify ... Develop and communicate process designs using process flow diagrams, P&IDs, process narratives, and ...
Process Engineer
Eldorado, TX · On-site
$120K/yr
Process Optimization & Continuous Improvement * Analyze plant and process data to identify ... Develop and communicate process designs using process flow diagrams, P&IDs, process narratives, and ...
Associate Industrial Engineer
San Antonio, TX · On-site
$83K - $112K/yr
Utilize engineering methods to assist in developing optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment) in the creation and ...
Associate Industrial Engineer
San Antonio, TX · On-site
$83K - $112K/yr
Utilize engineering methods to assist in developing optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment) in the creation and ...
Damage Prevention Engineer
Houston, TX · Hybrid
Facilitate handson process improvement workshops focused on optimizing execution, clarity of ... Enable practical, scalable process designs that support the evolution of current operating models.
Damage Prevention Engineer
Houston, TX · Hybrid
Facilitate handson process improvement workshops focused on optimizing execution, clarity of ... Enable practical, scalable process designs that support the evolution of current operating models.
Senior Process Engineer - Graphitization
Houston, TX · On-site
$99K - $128K/yr
Lead project execution related to the design, optimization, and scaleup of graphitization processes ... Ensure all process designs and modifications comply with applicable safety standards and ...
Senior Process Engineer - Graphitization
Houston, TX · On-site
$99K - $128K/yr
Lead project execution related to the design, optimization, and scaleup of graphitization processes ... Ensure all process designs and modifications comply with applicable safety standards and ...
Associate Industrial Engineer
$83K - $112K/yr
Utilize engineering methods to assist in developing optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment) in the creation and ...
Associate Industrial Engineer
$83K - $112K/yr
Utilize engineering methods to assist in developing optimal process designs and efficient utilization of resources (e.g., facilities, personnel, materials, and equipment) in the creation and ...
Optimized Process Designs information
See Texas salary details
$13.21 - $16.10
19% of jobs
$16.68 is the 25th percentile. Wages below this are outliers.
$16.10 - $19
31% of jobs
$19 - $21.89
7% of jobs
$21.89 - $24.78
6% of jobs
$26.77 is the 75th percentile. Wages above this are outliers.
$24.78 - $27.67
17% of jobs
$27.67 - $30.56
8% of jobs
$30.56 - $33.45
2% of jobs
$33.45 - $36.34
2% of jobs
$36.34 - $39.23
6% of jobs
$39.23 - $42.12
1% of jobs
$42.12 - $45.02
0% of jobs
$13
$23
$45
How much do optimized process designs jobs pay per hour?
What are Optimized Process Designs?
What are some common challenges faced by professionals working in process design optimization, and how can they be addressed?
What is the difference between Optimized Process Designs vs Process Improvement Specialists?
| Aspect | Optimized Process Designs | Process Improvement Specialists |
|---|---|---|
| Credentials | Engineering degrees, certifications in process optimization | Lean, Six Sigma certifications, relevant degrees |
| Work Environment | Manufacturing, industrial settings, engineering teams | Various industries including manufacturing, healthcare, services |
| Employer & Industry Usage | Designing efficient processes from scratch or redesigning existing ones | Analyzing and improving current processes for efficiency |
Optimized Process Designs focus on creating or redesigning processes to maximize efficiency, often involving engineering principles. Process Improvement Specialists analyze existing processes to identify inefficiencies and implement improvements. While both roles aim to enhance operational performance, Optimized Process Designs are more involved in designing new or significantly altered processes, whereas Process Improvement Specialists refine current workflows.
What are the key skills and qualifications needed to thrive as a Process Design Engineer, and why are they important?

Full-time
Posted 10 days ago
Job description
Main Purpose
The Metallurgist / Process Engineer is responsible for providing high-level technical expertise across multiple mining and metallurgical projects, operations, and strategic initiatives. The role combines due-diligence capability, operational support, and technical governance, ensuring that all projects, studies, and operations meet required technical, economic, and safety standards. The position also supports the company's trading arm with metallurgical insight and may represent the organisation on industry or partner technical committees.
Key Responsibilities
1. Due Diligence & Technical Evaluation
- Conduct detailed technical due diligence on mining and processing projects.
- Review PFS, FS, BFS and operational studies.
- Assess process designs, flowsheets, mass balances, and operating risks.
- Evaluate CapEx and OpEx cost estimates.
- Identify risks, optimisation opportunities, and value levers.
- Build technoeconomic model for the project/operation
2. Site Visits & Operational Audits
- Carry out structured site visits.
- Perform plant walk-downs and gather operational data.
- Prepare detailed site visit reports.
- Diagnose bottlenecks and recommend improvements.
3. Support to Trading & Commercial Teams
- Provide metallurgical evaluations of concentrates, intermediates, and ores.
- Model recovery expectations, penalty elements, and payabilities.
- Support commercial negotiations with technical insights.
4. Support to Company Operations & Partners
- Offer process engineering guidance to operating assets.
- Assist with troubleshooting, optimisation studies, and production forecasting.
- Contribute to SOPs, testwork programs, and metallurgical accounting.
5. Peer Review & Technical Governance
- Conduct independent peer reviews of reports and process designs.
- Validate engineering assumptions and design criteria.
- Support project stage-gates by reviewing deliverables.
6. Representation on Technical Committees
- Act as company representative on technical committees.
- Review and challenge operating plans and budgets.
- Ensure alignment with corporate strategy and ESG standards.
- Facilitate communication between operations and corporate teams
Knowledge Skills And Abilities
- Bachelor's degree in Metallurgical, Chemical, or Process Engineering.
Experience & Competencies
- 10+ years of experience in minerals processing or metallurgical operations.
- Experience with feasibility studies, testwork, and process modelling.
- Experience in process design.
- Strong understanding of CapEx/OpEx drivers and benchmarking.
- Experience in due diligence, audits, and technical reviews.
- Proficiency in modeling (METSIM, HSC, SysCAD) advantageous.
- Strong analytical and communication skills.
- Ability to travel domestically and internationally.
- Fluent in Spanish, Portuguese and English
Attributes & Behaviours
- Excellent technical rigor and attention to detail.
- Ability to work independently and challenge assumptions.
- Strong business acumen.
- Collaborative approach with stakeholders.
- High professional integrity.
- Ability to work in a cross functional team environment.