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Metallurgy Process Engineer Jobs in Washington, DC

General Atomics

Engineer IV

Herndon, VA · On-site

... and energy, and process and monitoring applications for defense, industrial, and commercial ... Experience with structural analysis of metallic and composite spacecraft structures is highly ...

General Atomics

Engineer IV

Herndon, VA · On-site

$98K - $171K/yr

... and energy, and process and monitoring applications for defense, industrial, and commercial ... Experience with structural analysis of metallic and composite spacecraft structures is highly ...

Aerospace

Be Seen First

Manufacturing Technician

Hanover, MD · On-site

$28 - $33/hr

... metallic panel assemblies. Uses engineering drawings, work instructions, and process specifications to fabricate flight hardware while ensuring dimensional accuracy and workmanship requirements.

Chipton Ross

Manufacturing Technician 2

Hanover, MD · On-site

$31.96/hr

... metallic panel assemblies. * Uses engineering drawings, work instructions, and process specifications to fabricate flight hardware while ensuring dimensional accuracy and workmanship requirements.

MATSYS

EHS Manager

Sterling, VA · On-site

Partner with production, engineering, and logistics to review processes and mitigate risk ... Deep safety experience handling metal powders, metallurgy, chemicals, or advanced hazardous ...

MATSYS

EHS Manager

Sterling, VA · On-site

$82K - $111K/yr

Partner with production, engineering, and logistics to review processes and mitigate risk ... Deep safety experience handling metal powders, metallurgy, chemicals, or advanced hazardous ...

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All JobsMetallurgy Process Engineer JobsMetallurgy Process Engineer Jobs in Washington, DC

Metallurgy Process Engineer information

See Washington, DC salary details

$56.1K

$104.2K

$161.4K

How much do metallurgy process engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for metallurgy process engineer in Washington, DC is $104,219.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,400.00 and $116,700.00 per year, depending on experience, location, and employer.

What does a metallurgy process engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

What are the key skills and qualifications needed to thrive as a metallurgy process engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What are some typical challenges faced by metallurgy process engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.
What are popular job titles related to Metallurgy Process Engineer jobs in Washington, DC? For Metallurgy Process Engineer jobs in Washington, DC, the most frequently searched job titles are:
What job categories do people searching Metallurgy Process Engineer jobs in Washington, DC look for? The top searched job categories for Metallurgy Process Engineer jobs in Washington, DC are:
Metallurgy Process Engineer jobs near you
Infographic showing various Metallurgy Process Engineer job openings in Washington, DC as of July 2026, with employment types broken down into 1% As Needed, 77% Full Time, 17% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $104,219 per year, or $50.1 per hour.

Engineer IV

General Atomics

Herndon, VA • On-site

Other

Posted 23 days ago

General Atomics rating

9.0

Company rating: 9.0 out of 10

Based on 39 frontline employees who took The Breakroom Quiz

11th of 72 rated aerospace companies

Job description

Job Summary
General Atomics (GA), and its affiliated companies, is one of the world's leading resources for high-technology systems development ranging from the nuclear fuel cycle to remotely piloted aircraft, airborne sensors, and advanced electric, electronic, wireless and laser technologies.
General Atomics Electromagnetic Systems (GA-EMS) designs and manufactures first-of-a-kind electromagnetic and electric power generation systems. GA-EMS' expanding portfolio of specialized products and integrated system solutions support critical fleet, space systems and satellites, missile defense, power and energy, and process and monitoring applications for defense, industrial, and commercial customers worldwide.
We have an exciting opportunity for a Mechanical Engineer at our Herndon, VA location. Our team in Herndon provides innovative, cutting-edge, security solutions for the United States Government. The staff there has a multi-disciplinary, sometimes non-traditional, approach for generating innovative solutions to incredibly challenging technical problems in the national security arena. Our areas of expertise are in spacecraft payload and system development (especially in the confines of implementing very large amounts of functionality in extremely small, power-constrained environments); unique system development; ground control and operational software development; embedded software development; and unique cyber capabilities. Key customers include the Department of Defense and the Intelligence Community.
DUTIES AND RESPONSIBILITIES:
  • Independently performs difficult/complex engineering work with instructions as to the general expected results.
  • Documents findings, communicates results to engineering staff, makes technical presentations, and may represent the organization as the prime technical contact on small contracts or single component projects.
  • Supports operation of engineering systems and documents any problems.
  • Devises new approaches to resolve unusual or complex engineering problems.
  • Troubleshoot conflicting design/development requirements, difficult coordination requirements, and special material requirements.
  • Provides documentation and makes technical presentations as required.
  • May represent the organization as the prime technical contact on small contracts or single component projects.
  • Provides direction to design or technical staff and may lead a team of moderately experienced professional staff.
  • Maintains the strict confidentiality of sensitive information.
  • Responsible for observing all laws, regulations and other applicable obligations wherever and whenever business is conducted on behalf of the Company.
  • Expected to work in a safe manner in accordance with established operating procedures and practices.
  • Performs other duties as assigned or required.
We recognize and appreciate the value and contributions of individuals with diverse backgrounds and experiences and welcome all qualified individuals to apply.
Job Qualifications
  • Typically requires a bachelors degree, masters degree or PhD in engineering or a related technical discipline from an accredited institution and progressive engineering experience as follows; six or more years of experience with a bachelors degree, four or more years of experience with a masters degree, or two or more years with a PhD. May substitute equivalent engineering experience in lieu of education.
  • Previous experience with satellite space systems is required.
  • Experience with CAD and/or FEA software such as Solidworks, NASTRAN or ANSYS is required.
  • Experience with structural analysis of metallic and composite spacecraft structures is highly desirable.
  • Experience in hardware spacecraft testing, environmental testing, and test requirements is highly desirable.
  • Demonstrated proficiency in thermal modeling and simulation tools for space applications such as Thermal Desktop is highly desirable.
  • Solid understanding of heat transfer principles, thermal management techniques, and the selection of materials suitable for space environments is highly desirable.
  • Knowledge of propulsion system design and experience with the development and testing of cold gas propulsion systems is highly desirable.
  • Familiarity with all aspects of the satellite system design life cycle, including spacecraft level environmental testing, launch, and operations is highly desirable.
  • Must have a thorough understanding of engineering concepts, principles, codes, and theory; experience demonstrating a broad application of those concepts; and, expanding knowledge of principles, concepts, theory, and practices in related technical specialties.
  • Must possess the ability to develop and communicate new concepts; apply them accurately throughout an evolving environment; organize, schedule, and coordinate work phases; and, determine the appropriate approach at the task level or, with assistance, at the project level to provide solutions to a range of complex problems.
  • Must have strong communication, computer, documentation, presentation, and interpersonal skills, ability to work independently and as part of a team; able to perform complex tasks in one or more engineering areas; capable of representing the organization as a prime technical contact and, lead a team of moderately experienced professional employees on single component projects.
  • Able to work extended hours as required.
  • Ability to work within a multidisciplinary team environment.
  • ship is required, as is the ability to obtain and maintain a Top Secret Security Clearance.

What General Atomics employees say

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About General Atomics

Sourced by ZipRecruiter

General Atomics (GA), and its affiliated companies, is one of the world's leading resources for high-technology systems development ranging from the nuclear fuel cycle to remotely piloted aircraft, airborne sensors, and advanced electric, electronic, wireless and laser technologies.

Industry

Space research administration

Company size

10,000+ Employees

Headquarters location

San Diego, CA, US

Year founded

1955

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