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Metallurgical Engineer Jobs in Madison, WI (NOW HIRING)

Fisher-Barton Inc.

CNC Programmer

Sun Prairie, WI · On-site

$25.75 - $35.25/hr

Strong grasp of metallurgy and the specific tooling requirements for machining high-wear materials ... Experience in CNC programming within a high-precision manufacturing environment that has ISO:9001 ...

Advanced Centrifugals LLC

Be Seen First

Manufacturing Plant Manager

Cambridge, WI · On-site

$90K - $110K/yr

... Engineering, Metallurgy or Industrial Management · Requires a general knowledge of materials, production processes, quality control, costs, and other techniques for maximizing the effective ...

Sharpe Engineering

Process Engineer

Madison, WI · On-site

Sharpe Engineering & Equipment is seeking an experienced Process Engineer to support the design, development, and execution of sanitary process systems for the food & beverage industry. This hands-on ...

Sharpe Engineering

Process Engineer

Madison, WI · On-site

Sharpe Engineering & Equipment is seeking an experienced Process Engineer to support the design, development, and execution of sanitary process systems for the food & beverage industry. This hands-on ...

Catalent, Inc.

Engineer - Engineering

Madison, WI · On-site

Engineer (Facilities) Position Summary: * Work Schedule: M-F 8am-5pm * 100% on-site Catalent, Inc. is a leading global Contract Development and Manufacturing Organization (CDMO). Located in Madison ...

ABM Industries, Inc.

Engineer

Madison, WI · On-site

6A to 3:30P Monday to Friday (1 hour lunch) The Engineer is responsible for working directly with the property and engineering management in implementing and maintaining the energy management ...

System One

Databricks Engineer

Madison, WI · On-site

Databricks Engineer Location: Washington, District of Columbia Type: Contract Contractor Work Model: Onsite PROJECT DESCRIPTION: The Enterprise Data Platform (EDP) empowers the Board to confidently ...

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All JobsMetallurgical Engineer JobsMetallurgical Engineer Jobs in Madison, WI

Metallurgical Engineer information

See Madison, WI salary details

$33.3K

$94.7K

$146.6K

How much do metallurgical engineer jobs pay per year?

As of Aug 27, 2026, the average yearly pay for metallurgical engineer in Madison, WI is $94,747.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,100.00 and $109,300.00 per year, depending on experience, location, and employer.

What does a metallurgical engineer do?

A Metallurgical Engineer specializes in the study, development, and processing of metals and alloys. They work on extracting metals from their ores, refining them, and designing new materials with specific properties for various applications such as construction, automotive, and electronics. Metallurgical Engineers also focus on improving production efficiency, ensuring quality control, and finding innovative ways to recycle and use metals sustainably. Their work often involves laboratory analysis, fieldwork, and collaboration with other engineers and scientists.

What are the key skills and qualifications needed to thrive as a metallurgical engineer?

To thrive as a Metallurgical Engineer, you need a strong background in materials science, chemistry, and engineering principles, typically supported by a bachelor's degree in metallurgical engineering or a related field. Familiarity with metallurgical analysis tools, laboratory testing equipment, and software such as AutoCAD or MATLAB is commonly required. Attention to detail, problem-solving abilities, and effective communication are crucial soft skills for collaborating with teams and interpreting technical data. These skills and qualities are essential to ensure the development, testing, and improvement of metals and alloys for safe and efficient industrial applications.

What are some common challenges metallurgical engineers face when working on large-scale industrial projects?

Metallurgical Engineers working on large-scale industrial projects often encounter challenges related to material selection, process optimization, and quality control. Coordinating with multidisciplinary teams, such as mechanical engineers and production supervisors, is crucial to ensure that metallurgical processes align with overall project goals. Adapting to evolving technologies and troubleshooting unexpected material behavior under real-world conditions also require strong problem-solving skills. Staying up-to-date with industry standards and safety regulations is essential for success in this dynamic environment.

What is the difference between Metallurgical Engineer vs Materials Engineer?

AspectMetallurgical EngineerMaterials Engineer
CredentialsBachelor's in Metallurgical or Materials Engineering, possibly Professional Engineer (PE) licenseBachelor's in Materials Science or Engineering, possibly PE license
Work EnvironmentFactories, research labs, mining sites, manufacturing plantsResearch labs, manufacturing facilities, R&D departments
Industry UsageMining, metal production, alloy development, failure analysisPolymers, ceramics, composites, metals, and advanced materials

Metallurgical Engineers focus on metals and alloys, working in mining, metal production, and failure analysis. Materials Engineers have a broader scope, working with various materials like polymers, ceramics, and composites. Both roles require similar credentials and often work in manufacturing or research environments, but their specific materials focus differs.

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Metallurgical Engineer jobs near you
Infographic showing various Metallurgical Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 89% Full Time, 6% Part Time, and 5% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $94,747 per year, or $45.6 per hour.

Senior Metallurgical Engineer

Evansville, WI

Lakeside Recruiting Solutions
See more jobs at Lakeside Recruiting Solutionsexternal

Full-time

Medical, Dental, Vision, Life, Retirement

Posted 28 days ago

Job description

Senior Metallurgical Engineer

The Senior Metallurgical Engineer will provide technical leadership for the gray and ductile iron green sand foundry. This position combines metallurgical expertise with significant manufacturing process engineering responsibilities to improve foundry performance, optimize manufacturing processes, enhance product quality, and support continuous improvement initiatives.

Responsibilities

  • Provide technical leadership for gray and ductile iron melt chemistry, metallurgical properties, and manufacturing processes throughout the foundry.
  • Lead manufacturing process improvement initiatives to optimize casting quality, improve productivity, reduce scrap, minimize manufacturing variation, and improve operational efficiency.
  • Monitor and improve green sand systems and overall foundry process performance.
  • Analyze casting defects, determine root causes, and implement sustainable corrective actions.
  • Identify, lead, and implement continuous improvement projects focused on quality, productivity, cost reduction, efficiency, and process optimization.
  • Monitor production data, manufacturing trends, and quality metrics to identify opportunities for improvement.
  • Maintain chemical and mechanical certification programs.
  • Support pattern layouts, tooling improvements, and process development for new and existing products.
  • Update manufacturing routings, bills of material, and process documentation to reflect process improvements.
  • Evaluate and implement new technologies related to foundry process control, metallurgy, and manufacturing improvements.
  • Partner closely with Operations, Engineering, Maintenance, Production, and Quality teams to resolve technical manufacturing issues and improve plant performance.
  • Supervise, coach, train, and develop Foundry Laboratory Technicians, including scheduling, performance management, and daily technical support.
  • Provide metallurgical and technical training for supervisors, technicians, and production personnel.
  • Support customer quality investigations and corrective action activities.
  • Drive initiatives to improve Cost of Quality, reduce PPM, and increase customer satisfaction.
  • Ensure compliance with ISO 9001 quality standards and internal quality management systems.

Qualifications

  • Bachelor's degree in Metallurgy, Materials Engineering, Mechanical Engineering, Manufacturing Engineering, or a related technical field, or equivalent foundry experience.
  • 3+ years of experience in a gray and/or ductile iron green sand foundry.
  • Strong knowledge of metallurgy, melt practices, iron chemistry, foundry operations, and manufacturing process improvement.