ZipRecruiter

Log In

1

Melting Casting Engineer Jobs (NOW HIRING)

SMS group Inc

Principal Electrical Engineer

Pittsburgh, PA · On-site

$134K - $165K/yr

Share technical expertise in areas of the metals industry such as Melting, Casting or Rolling Mill ... Mentor young engineers during project design and execution. * Perform on site commissioning and ...

Howmet Aerospace

IGT EQ Casting Tech

Hampton, VA

$23.41/hr

... furnace melting process information, and follows schedules and completes work as required ... engineered solutions for the aerospace and transportation industries. The Company's primary ...

Howmet Aerospace

IGT DS Casting Tech

Hampton, VA · On-site

$23.41/hr

... furnace melting process information, and follows schedules and completes work as required ... engineered solutions for the aerospace and transportation industries. The Company's primary ...

Optimus Steel LLC

Automation Engineer

Tomball, TX · On-site

Previous qualifying experience in scrap processing, melting, casting, rolling, maintenance ... engineering processes. Requires the ability to train people and serve as a coach to employees. The ...

Howmet

IGT EQ Casting Tech

Hampton, VA · On-site

$23.41/hr

... furnace melting process information, and follows schedules and completes work as required ... advanced engineered solutions for the aerospace and transportation industries. Our primary ...

previous page

Showing results 41-60

All JobsManufacturing JobsMetal Foundry JobsMelting Casting Engineer Jobs

Melting Casting Engineer information

See salary details

$33K

$94K

$145.5K

How much do melting casting engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for melting casting engineer in the United States is $94,030.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $108,500.00 per year, depending on experience, location, and employer.

What does a melting casting engineer do?

A Melting Casting Engineer specializes in overseeing the processes involved in melting metals and casting them into molds to produce components or products. They are responsible for managing furnace operations, selecting appropriate alloys, controlling temperatures, and ensuring the quality and safety of the casting process. These engineers also work on optimizing production efficiency, troubleshooting issues, and maintaining compliance with industry standards. Their role is critical in industries such as automotive, aerospace, and manufacturing, where high-quality metal components are essential.

What are the key skills and qualifications needed to thrive as a melting casting engineer, and why are they important?

To thrive as a Melting Casting Engineer, you need a solid background in metallurgy, materials science, and engineering, typically supported by a relevant bachelor's degree. Familiarity with foundry processes, metallurgical testing equipment, and simulation software like MAGMASOFT or ProCAST is common in this role. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers optimize casting quality and lead teams. These skills ensure efficient production, high-quality castings, and the ability to troubleshoot and improve manufacturing processes.

What are some typical challenges melting casting engineers face when working with different alloys?

Melting Casting Engineers often encounter challenges related to the varying properties of different alloys, such as differences in melting points, reactivity, and fluidity. Adjusting furnace parameters and refining processes for each alloy type requires careful monitoring and a deep understanding of metallurgy to ensure consistent quality. Additionally, preventing contamination and managing defects like porosity or segregation are ongoing concerns that require collaboration with quality control and production teams. Staying updated on advancements in casting technology can also help address these challenges effectively.

What is the difference between Melting Casting Engineer vs Foundry Engineer?

AspectMelting Casting EngineerFoundry Engineer
CredentialsBachelor's in Metallurgy or Materials Engineering, certifications in casting processesBachelor's in Metallurgy, Materials Science, or Mechanical Engineering, similar certifications
Work EnvironmentMetal casting facilities, foundries, manufacturing plantsFoundries, manufacturing plants, metal processing facilities
Industry UsageDesigning and optimizing melting and casting processesOverseeing overall foundry operations and process improvements

The Melting Casting Engineer focuses specifically on the melting and casting processes, ensuring quality and efficiency in metal pouring. The Foundry Engineer has a broader role, managing entire foundry operations, including melting, molding, and finishing. While both roles require similar credentials and work in similar environments, their scope differs, with the Melting Casting Engineer specializing in melting techniques and the Foundry Engineer overseeing the entire foundry process.

What are popular job titles related to Melting Casting Engineer jobs?

For Melting Casting Engineer jobs, the most frequently searched job titles are:

Infographic showing various Melting Casting Engineer job openings in the United States as of August 2026, with employment types broken down into 94% Full Time, 2% Part Time, and 4% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $94,030 per year, or $45.2 per hour.

Senior Metallurgical Engineer - Superalloys and Casting

Temple, TX • On-site

SeAH Superalloy Technologies
See more jobs at SeAH Superalloy Technologiesexternal

Full-time

Re-posted 8 days ago

Key responsibilities

  • Oversee and optimize Vacuum Induction Melting (VIM) processes to ensure chemical homogeneity and cleanliness of superalloy heats.

  • Interpret and ensure compliance with customer, industry, and internal material specifications, and develop related documentation.

  • Provide oversight on metallurgical testing protocols and lead root cause analysis and corrective actions for material or process failures.

Job description

SeAH Superalloy Technologies is building a world-class manufacturing facility in Temple, Texas, producing aerospace-grade nickel-based superalloys for investment casting and additive manufacturing. As part of SeAH Group's $150M U.S. greenfield investment, we're shaping the future of advanced manufacturing and establishing strong partnerships with industry leaders, suppliers, and communities.
Position Summary
We are seeking a highly skilled and detail-oriented Senior Metallurgical Engineer to join our technical team. This role is critical in overseeing the production, quality, and technical integrity of high-performance alloys. The ideal candidate will possess expertise in superalloy metallurgy, specifically within the realms of Investment Casting and Vacuum Induction Melting (VIM). You will be the primary technical authority for interpreting complex aerospace and industrial specifications, ensuring that all products meet the highest standards of quality and performance.
Key Responsibilities
Process Engineering & Melting
  • Provide technical oversight and optimization for Vacuum Induction Melting (VIM) processes to ensure chemical homogeneity and cleanliness of superalloy heats.
  • Manage and refine operating parameters, including refractory preparation, melt profile, additions, filtration, and pouring temperatures, .
  • Troubleshoot production issues related to alloy chemistry and manufacturing.

Specification & Quality Compliance
  • Specification Interpretation: Act as the lead technical point of contact for interpreting customer, industry (AMS, ASTM, ASME), and internal material specifications.
  • Quality Management: Ensure all manufacturing processes and final products comply with internal, customer, AS9100, ISO 9001, and NADCAP requirements.
  • Develop and approve Method of Manufacture (MoM) documentation and Material Control Plans.

Testing & Characterization
  • Provide oversight on metallurgical testing protocols, including chemistry, metallography, and physical testing.
  • Lead Root Cause Analysis (RCA) and Corrective Action (CAPA) investigations for material or process failures.

Required Qualifications
  • Bachelor's or Master's degree in Metallurgical Engineering, Materials Science, or a related field.
  • A minimum of 5 years of hands-on experience in a metallurgical role specifically focused on nickel-, cobalt-, or iron-based superalloys.
  • Proven experience with Vacuum Induction Melting (VIM) and/or VAR/ESR processes.
  • Direct experience in an Investment Casting foundry environment.
  • Strong understanding of solidification theory and phase transformations in complex alloy systems.
  • Compliance: Demonstrated ability to interpret and apply complex aerospace/defense specifications.

Preferred Qualifications
  • Experience with casting simulation software (e.g., ProCAST or Magma).
  • Six Sigma Green or Black Belt certification.
  • Prior experience interfacing with Tier 1 aerospace OEMs.

Physical & Work Environment Requirements
  • Ability to sit or stand for extended periods and move throughout the office as needed.
  • Regular use of hands for typing, writing, and computer work.
  • Ability to lift or carry light office items (typically up to 15 lbs).
  • Work performed in a standard office environment with moderate noise and routine interruptions.
  • Ability to read screens, documents, and electronic communications with clarity.
  • Occasional extended hours during peak HR cycles (onboarding, payroll deadlines, audits).
  • Ability to maintain confidentiality and handle sensitive information in shared office spaces.
  • Occasional time spent on the manufacturing floor and supplier visits as required.
  • Ability to work standard business hours with flexibility during production or supply disruptions.
  • Must be able to comply with all safety and PPE requirements when entering production areas.

Apply