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Foundry Casting Engineer Jobs (NOW HIRING)

ME Global

Metal Foundry Engineer

Tempe, AZ

$100K - $130K/yr

We produce high-quality metal castings for grinding media, mill liners, crushing liners, and slag ... About the Foundry Design Engineer Position We are seeking a hands-on Metal Foundry Design Engineer ...

ME Elecmetal

Metal Foundry Engineer

Tempe, AZ · On-site

$100K - $130K/yr

Metal Foundry Engineer Who We Are ME Global Inc. is headquartered in Minneapolis, MN, and operates ... We produce high-quality metal castings for grinding media, mill liners, crushing liners, and slag ...

Berriehill Research

Die-Casting Engineer 2

Spokane, WA · On-site

$90K - $151K/yr

Demonstrated knowledge of foundry processes and ability to apply casting concepts in a manufacturing environment. * Programmable Logic Controller (PLC) programming and troubleshooting. * Experience ...

ARA

Die-Casting Engineer 2

Spokane, WA · On-site

$43.74 - $72.89/hr

Demonstrated knowledge of foundry processes and ability to apply casting concepts in a manufacturing environment. * Programmable Logic Controller (PLC) programming and troubleshooting. * Experience ...

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Foundry Casting Engineer information

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How much do foundry casting engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for foundry casting engineer in the United States is $80,416.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,500.00 and $85,000.00 per year, depending on experience, location, and employer.

What is a foundry casting engineer?

A Foundry Casting Engineer is responsible for designing, optimizing, and overseeing the metal casting process in a foundry. They develop casting methods, select appropriate materials, and ensure quality control to produce defect-free metal components. Their role involves working with molding, melting, and solidification techniques, as well as troubleshooting casting defects. They collaborate with production teams to improve efficiency and meet industry standards.

What are the key skills and qualifications needed to thrive as a foundry casting engineer?

To thrive as a Foundry Casting Engineer, you need a deep understanding of metallurgy, materials science, and casting processes, typically supported by a degree in mechanical engineering or a related field. Proficiency with CAD software, simulation tools (like MAGMASOFT or ProCAST), and knowledge of industry standards and certifications such as Six Sigma are highly valuable. Strong problem-solving, teamwork, and communication skills help engineers collaborate effectively and address production challenges. These abilities are essential to optimize casting quality, ensure production efficiency, and maintain safety in a demanding manufacturing environment.

What are some of the main challenges a foundry casting engineer faces in their daily work?

Foundry Casting Engineers often face challenges such as managing the complexity of mold designs, minimizing casting defects, and ensuring consistent quality while optimizing production efficiency. They frequently troubleshoot issues related to material properties, temperature control, and tooling wear. Working closely with production teams, quality assurance, and maintenance staff is common to resolve problems quickly and implement process improvements. Staying current with technological advancements and industry best practices also requires ongoing learning, making adaptability and proactive problem-solving essential for success in this role.

How much does a foundry casting engineer make?

A foundry casting engineer's average salary in the United States ranges from $60,000 to $90,000 per year, depending on experience, location, and certifications. Senior roles or those with specialized skills in metal casting and process optimization can earn higher salaries. Compensation may also include benefits such as health insurance and retirement plans.

What does a foundry casting engineer do?

A foundry casting engineer designs, develops, and oversees the manufacturing of metal castings in a foundry environment. They analyze patterns, select appropriate materials, and ensure quality control throughout the casting process, often using tools like CAD software and adhering to safety standards. Their role involves optimizing casting methods to improve efficiency and product quality.
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What states have the most Foundry Casting Engineer jobs?

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Foundry Casting Engineer jobs near you
Infographic showing various Foundry Casting Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 89% Full Time, 7% Part Time, and 3% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $80,416 per year, or $38.7 per hour.

Foundry Process Engineer

Manitowoc, WI • On-site

WISCONSIN ALUMINUM FOUNDRY CO INC
Manufacturing • 201 - 500 employees
Learn more about WISCONSIN ALUMINUM FOUNDRY CO INCexternal

Full-time

Posted 9 days ago

Wisconsin Aluminum Foundry rating

8.4

Company rating: 8.4 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

Job description

FOUNDRY PROCESS ENGINEER

Wisconsin Aluminum Foundry | Manitowoc, WI

You don't become a great casting engineer by staying behind a desk.

At Wisconsin Aluminum Foundry, you'll be where the real engineering happens – on the production floor, at the process, solving problems that don't have easy answers.

You will develop casting processes for new products, troubleshoot existing jobs, dig into scrap and customer complaints, work alongside production leaders and operators, and use tools like MAGMASOFT, DOE, metallurgy principles, and process analysis to make a good process better. You will actually see the result of your work.

Your process becomes the casting.

WHAT YOU'LL OWN

As a Foundry Process Engineer, you'll help develop robust, repeatable, error-proof casting processes from new job startup through production.

You'll:

  • Develop new casting processes and bring new projects from concept into production
  • Solve problems at the source by investigating scrap, defects, and customer complaints
  • Work directly with production supervisors and managers during new job launches and troublesome jobs
  • Use MAGMASOFT simulation to troubleshoot and improve casting performance
  • Apply Design of Experiments (DOE) and structured problem-solving methods
  • Evaluate metallurgy, gating systems, casting design, and process parameters
  • Partner with Engineering to review simulations and identify opportunities to improve the process
  • Design, program, and troubleshoot pressure testing, qualification, and machining fixtures
  • Spend meaningful time on the production floor working with the people who run the process

This isn't an engineering role where you hand off your work and move on.

You own the problem until it's solved.

THIS MIGHT BE YOU IF…

You probably enjoy the kind of problem that makes everyone else say:

"Why is this happening?"

And your first thought is:

"Let's figure it out."

You'll fit well here if you:

  • Have a Bachelor's degree in Engineering or a related field
  • Have experience in an aluminum foundry, casting, or manufacturing environment
  • Understand metallurgy, gating systems, casting design, and process development
  • Are comfortable troubleshooting problems using data, technical analysis, and sound judgment
  • Can make decisions when the answer isn't sitting in a textbook
  • Communicate well with both engineers and people on the production floor
  • Work well across Engineering, Operations, Quality, and leadership
  • Know that the best solutions often come from getting close to the process

Experience with MAGMASOFT and SolidWorks is highly desirable.

WHY WAF?

For more than 115 years, Wisconsin Aluminum Foundry has been solving some of the toughest aluminum and copper-based casting challenges. Today, our engineers work with advanced casting technologies and integrated manufacturing capabilities to take products from engineering and prototyping through production.

But what makes WAF different isn't just the technology.

It's the people who refuse to settle for "good enough."

Here, your work doesn't disappear into a spreadsheet. You'll see your engineering decisions on the floor, in the process, and ultimately in the parts we ship to customers.

Stop looking for a job where you can make an impact.
 

Find one where you can see it.

Join WAF. Apply today.

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