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Foundry Casting Engineer Jobs (NOW HIRING)

Tooling Designer

Waupaca, WI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... foundry casting principles to create 3D models from which mold and/or core tooling will be built. RESPONSIBILITES/DUTIES: * Work directly with foundry tooling engineers on the design, configuration ...

... engineering, sales, and operations to achieve Waukesha Foundry's overall objective of on-time ... Help verify casting designs from customers, design pattern equipment for new orders, design and ...

Casting Shift Supervisor

Leetsdale, PA

$85K - $100K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Partner with Maintenance, Engineering, Quality, and Operations teams to resolve production issues ... Experience in metal manufacturing, foundry, casting, rolling, or copper production. * Lean ...

Foundry Caster

Chittenango, NY

$16.50 - $21.25/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Responsible for interpreting melting and casting specifications for an Air melt unit. * Ability to ... Consolidated Precision Products (CPP) is an industry-leading manufacturer of highly-engineered ...

Tooling Designer

Waupaca, WI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... foundry casting principles to create 3D models from which mold and/or core tooling will be built. RESPONSIBILITES/DUTIES: * Work directly with foundry tooling engineers on the design, configuration ...

Foundry Engineer

Tacoma, WA

$80K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Vulcan Metals Corporation is a leader in complex engineered castings, delivering critical ... As a Foundry Engineer , you will leverage customer drawings and specifications to design patterns ...

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Foundry Casting Engineer information

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$60K

$80.4K

$111.5K

How much do foundry casting engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for foundry casting engineer in the United States is $80,416.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,500.00 and $85,000.00 per year, depending on experience, location, and employer.

What are some of the main challenges a foundry casting engineer faces in their daily work?

Foundry Casting Engineers often face challenges such as managing the complexity of mold designs, minimizing casting defects, and ensuring consistent quality while optimizing production efficiency. They frequently troubleshoot issues related to material properties, temperature control, and tooling wear. Working closely with production teams, quality assurance, and maintenance staff is common to resolve problems quickly and implement process improvements. Staying current with technological advancements and industry best practices also requires ongoing learning, making adaptability and proactive problem-solving essential for success in this role.

What is a foundry casting engineer?

A Foundry Casting Engineer is responsible for designing, optimizing, and overseeing the metal casting process in a foundry. They develop casting methods, select appropriate materials, and ensure quality control to produce defect-free metal components. Their role involves working with molding, melting, and solidification techniques, as well as troubleshooting casting defects. They collaborate with production teams to improve efficiency and meet industry standards.

What are the key skills and qualifications needed to thrive as a foundry casting engineer?

To thrive as a Foundry Casting Engineer, you need a deep understanding of metallurgy, materials science, and casting processes, typically supported by a degree in mechanical engineering or a related field. Proficiency with CAD software, simulation tools (like MAGMASOFT or ProCAST), and knowledge of industry standards and certifications such as Six Sigma are highly valuable. Strong problem-solving, teamwork, and communication skills help engineers collaborate effectively and address production challenges. These abilities are essential to optimize casting quality, ensure production efficiency, and maintain safety in a demanding manufacturing environment.

More about Foundry Casting Engineer jobs

What states have the most Foundry Casting Engineer jobs?

States with the most job openings for Foundry Casting Engineer jobs include:

Infographic showing various Foundry Casting Engineer job openings in the United States as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $80,416 per year, or $38.7 per hour.

Casting - Chemical Process Operator 2nd shift

chromalloy

Tampa, FL • On-site

Other

Posted 23 days ago


Chromalloy rating

8.1

Company rating: 8.1 out of 10

Based on 26 frontline employees who took The Breakroom Quiz

153rd of 489 rated machine equipment manufacturers


Job description

Job Summary

We’re looking for a Casting Chemical Process Operator to operate Equiax (EQX), Directionally Solidified (DS), and Single Crystal (SX) vacuum furnaces used to manufacture high-quality aerospace investment castings. This role supports critical casting operations by preparing equipment, monitoring processes, troubleshooting production issues, and ensuring products meet engineering specifications, customer requirements, and quality standards.

Work That Matters

At Chromalloy, your work directly supports aviation safety and reliability. Our teams repair and manufacture critical aerospace components used across the global aviation industry. What you do here has real-world impact—every day.

Shift: 2nd shift, Monday-Friday 2:00p-10:00p

Shift Differential:$2.00/hr

What You’ll Be Doing

  • Operate EQX, DS, and SX vacuum casting furnaces to produce aerospace investment castings.
  • Load alloys, molds, liners, and production materials in accordance with engineering and customer requirements.
  • Perform furnace startup procedures, equipment checks, and pre-flight inspections.
  • Verify correct alloy and master heat selection for each work order.
  • Monitor casting cycles, review process trends, and make process adjustments as required.
  • Program withdrawal speeds and support casting operations in accordance with approved procedures.
  • Operate related foundry equipment, including alloy preparation, preheat ovens, and vacuum furnace systems.
  • Complete required production documentation, including melt logs, furnace checklists, and Mercury records.
  • Identify molds or processes that do not meet engineering specifications and report issues promptly.
  • Support troubleshooting, training, process improvement, and scrap reduction initiatives.
  • Follow 6S, safety, and housekeeping standards while maintaining a clean and organized work area.

 

What We’re Looking For

  • High school diploma, GED, or equivalent experience.
  • Ability to clearly communicate in English, including speaking, reading, writing, and understanding technical procedures and work instructions.
  • Ability to read and interpret engineering drawings, procedures, specifications, and manufacturing documentation.
  • Strong mechanical aptitude and troubleshooting skills.
  • Basic math skills, including fractions, percentages, ratios, and decimal calculations.
  • Strong attention to detail and commitment to quality.
  • Computer proficiency and ability to complete electronic production records.
  • Ability to operate or be trained to operate a forklift.
  • Strong organizational skills and understanding of 5S/6S principles.
  • Ability to work safely and effectively in a team environment.

Nice to Have

  • Foundry, casting, vacuum furnace, heat treat, or metallurgical processing experience.
  • Experience with EQX, DS, or SX casting operations.
  • Aerospace manufacturing experience.
  • Technical school, engineering coursework, or college education.
  • Experience with process improvement, root cause analysis, or Lean Manufacturing initiatives.

 

Work Environment & Physical Requirements

  • Manufacturing environment with exposure to foundry equipment, moving machinery, noise, vibration, fumes, and elevated temperatures.
  • Frequent standing, reaching, handling materials, and use of production equipment throughout the shift.
  • Ability to lift up to 10 lbs regularly, up to 25 lbs frequently, and up to 50 lbs occasionally.
  • Close vision, distance vision, color vision, depth perception, peripheral vision, and focus adjustment required.
  • Required to wear appropriate personal protective equipment (PPE) and follow all safety procedures.

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