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Foundry Casting Engineer Jobs (NOW HIRING)

Waupaca Foundry, Inc.

Tooling Engineer

Tell City, IN · On-site

Waupaca Foundry, Inc. is North America's leading supplier of iron castings and has a history of ... Work directly with foundry tooling engineers on optimal molding pattern and core box layouts.

Waupaca Foundry, Inc.

Tooling Engineer

Tell City, IN · On-site

Waupaca Foundry, Inc. is North America's leading supplier of iron castings and has a history of ... Work directly with foundry tooling engineers on optimal molding pattern and core box layouts.

Waupaca Foundry, Inc.

Tooling Engineer

Waupaca, WI · On-site

Waupaca Foundry, Inc. is North America's leading supplier of iron castings and has a history of ... Work directly with foundry tooling engineers on optimal molding pattern and core box layouts.

HADRIAN

Casting Engineering Specialist

Los Angeles, CA · On-site

This requires engineers with deep expertise in foundry processes, metallurgy, and casting system design.This is a general opportunity to engage casting engineers with specialized experience across ...

Waupaca Foundry, Inc.

Tooling Designer

Waupaca, WI · On-site

... foundry casting principles to create 3D models from which mold and/or core tooling will be built. RESPONSIBILITES/DUTIES: * Work directly with foundry tooling engineers on the design, configuration ...

Waupaca Foundry, Inc.

Tooling Designer

Waupaca, WI · On-site

... foundry casting principles to create 3D models from which mold and/or core tooling will be built. RESPONSIBILITES/DUTIES: * Work directly with foundry tooling engineers on the design, configuration ...

Vulcan Metals Corp.

Foundry Engineer

Tacoma, WA

$80K - $100K/yr

Vulcan Metals Corporation is a leader in complex engineered castings, delivering critical ... As a Foundry Engineer , you will leverage customer drawings and specifications to design patterns ...

Vulcan Metals Corp.

Foundry Engineer

Tacoma, WA

$80K - $100K/yr

Vulcan Metals Corporation is a leader in complex engineered castings, delivering critical ... As a Foundry Engineer , you will leverage customer drawings and specifications to design patterns ...

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How much do foundry casting engineer jobs pay per year?

As of Jun 7, 2026, the average yearly pay for foundry casting engineer in the United States is $80,416.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,500.00 and $85,000.00 per year, depending on experience, location, and employer.

What are some of the main challenges a Foundry Casting Engineer faces in their daily work?

Foundry Casting Engineers often face challenges such as managing the complexity of mold designs, minimizing casting defects, and ensuring consistent quality while optimizing production efficiency. They frequently troubleshoot issues related to material properties, temperature control, and tooling wear. Working closely with production teams, quality assurance, and maintenance staff is common to resolve problems quickly and implement process improvements. Staying current with technological advancements and industry best practices also requires ongoing learning, making adaptability and proactive problem-solving essential for success in this role.

What is a Foundry Casting Engineer job?

A Foundry Casting Engineer is responsible for designing, optimizing, and overseeing the metal casting process in a foundry. They develop casting methods, select appropriate materials, and ensure quality control to produce defect-free metal components. Their role involves working with molding, melting, and solidification techniques, as well as troubleshooting casting defects. They collaborate with production teams to improve efficiency and meet industry standards.

What are the key skills and qualifications needed to thrive in the Foundry Casting Engineer position, and why are they important?

To thrive as a Foundry Casting Engineer, you need a deep understanding of metallurgy, materials science, and casting processes, typically supported by a degree in mechanical engineering or a related field. Proficiency with CAD software, simulation tools (like MAGMASOFT or ProCAST), and knowledge of industry standards and certifications such as Six Sigma are highly valuable. Strong problem-solving, teamwork, and communication skills help engineers collaborate effectively and address production challenges. These abilities are essential to optimize casting quality, ensure production efficiency, and maintain safety in a demanding manufacturing environment.

More about Foundry Casting Engineer jobs
What states have the most Foundry Casting Engineer jobs? States with the most job openings for Foundry Casting Engineer jobs include:
What job categories do people searching Foundry Casting Engineer jobs look for? The top searched job categories for Foundry Casting Engineer jobs are:
Foundry Casting Engineer jobs near you
Infographic showing various Foundry Casting Engineer job openings in the United States as of May 2026, with employment types broken down into 39% Full Time, 4% Part Time, and 57% Contract. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $80,416 per year, or $38.7 per hour.
Tooling Engineer

Tooling Engineer

Waupaca Foundry, Inc.

Tell City, IN • On-site

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 7 days ago

Waupaca Foundry rating

6.8

Company rating: 6.8 out of 10

Based on 39 frontline employees who took The Breakroom Quiz

411th of 516 rated manufacturers

Job description

Waupaca Foundry, Inc. is North America's leading supplier of iron castings and has a history of innovation with a legacy of product quality. Waupaca Foundry employs approximately 4,400 people company-wide.
Waupaca Foundry is committed to relentless improvement, forward-thinking sustainability initiatives, and providing a reliable experience to the millions who use our castings every day. Our goal is to employ individuals who take pride in their work within a culture of continual innovation.
Waupaca Foundry is proud to be an employer of choice for those driven and skilled individuals seeking rewarding careers by producing top quality castings.

You will be right at home at Waupaca Foundry.

Cast Your Own Future.
More information is available on our website www.waupacafoundry.com

Tooling Engineer

ROLE:

Designing pattern gating utilizing foundry casting principles and casting simulation software to produce parts consistent with plant quality and production goals.

RESPONSIBILITES/DUTIES:

  • Work directly with foundry tooling engineers on optimal molding pattern and core box layouts.
  • Work directly with sample coordinators to improve problem jobs.
  • Utilize PowerShape software to design gating to achieve both plant and customer requirements.
  • Assist CAM designer on the machining of gating.
  • Understand the design and build of Disamatic mold patterns, core setters, Laempe / CB / D75 core boxes.
  • Generate build and assembly drawings for pattern shop. Answer any questions that may arise.
  • Work with other pattern personnel to determine tooling rework strategies.
  • Responsible for making recommendations in regard to process improvements as well as new technology.
  • Train personnel as required.

QUALIFICATIONS/REQUIREMENTS:

  • 3 or more years of related experience and/or training, including a working knowledge of 3D CAD (preferably PowerShape and Inventor) systems utilizing surfacing as well as knowledge of Magmasoft.
  • Knowledge of iron gating best practices.
  • Ability to create 3D models from 2D layout drawings.
  • Ability to apply non-uniform shrink, draft and offset parting to models.
  • Understanding of off-set parting and pattern offsets.
  • Employ critical thinking, logic, and reasoning to troubleshoot and solve problems.
  • Must possess good written and oral communication skills.

If selected for consideration, candidates must successfully complete a selection process that includes interviews, reference check/verification, and a pre-employment drug screen.


BENEFITS:

Waupaca Foundry offers competitive wages and exceptional benefits, including:

  • Medical, dental, vision
  • Short and long term disability
  • Life insurance
  • 401(k)
  • Employer funded retirement plan
  • Paid vacations/holidays
  • Wellness program
  • Fitness membership
  • Employee assistance program (EAP)
  • Employer supported career development, including tuition reimbursement

Waupaca Foundry is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, national origin, sex, gender identity, sexual orientation, age, status as a protected veteran, among other things, or status as a qualified individual with disability.

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