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Foundry Casting Engineer Jobs (NOW HIRING)

Hunter Foundry

Electrical Engineer

Schaumburg, IL · On-site

Hunter Foundry is seeking a motivated and detail-oriented Electrical Engineer with 3+ years of ... Experience in foundry, casting, metal processing, or heavy industrial operations. * Familiarity ...

Waupaca Foundry, Inc.

Tooling Engineer

Waupaca, WI · On-site

Waupaca Foundry, Inc. is North America's leading supplier of iron castings and has a history of ... Work directly with foundry tooling engineers on optimal molding pattern and core box layouts.

Waupaca Foundry, Inc.

Tooling Engineer

Waupaca, WI · On-site

Waupaca Foundry, Inc. is North America's leading supplier of iron castings and has a history of ... Work directly with foundry tooling engineers on optimal molding pattern and core box layouts.

Hunter Foundry

Mechanical Engineer

Schaumburg, IL · On-site

Experience designing robotic foundry, casting, metal processing, or material handling equipment ... Mechanical Engineer Location: Schaumburg, IL ( Moving to Bensenville IL in few months ) Company:

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Foundry Casting Engineer information

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How much do foundry casting engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for foundry casting engineer in the United States is $80,416.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,500.00 and $85,000.00 per year, depending on experience, location, and employer.

What is a foundry casting engineer?

A Foundry Casting Engineer is responsible for designing, optimizing, and overseeing the metal casting process in a foundry. They develop casting methods, select appropriate materials, and ensure quality control to produce defect-free metal components. Their role involves working with molding, melting, and solidification techniques, as well as troubleshooting casting defects. They collaborate with production teams to improve efficiency and meet industry standards.

What are the key skills and qualifications needed to thrive as a foundry casting engineer?

To thrive as a Foundry Casting Engineer, you need a deep understanding of metallurgy, materials science, and casting processes, typically supported by a degree in mechanical engineering or a related field. Proficiency with CAD software, simulation tools (like MAGMASOFT or ProCAST), and knowledge of industry standards and certifications such as Six Sigma are highly valuable. Strong problem-solving, teamwork, and communication skills help engineers collaborate effectively and address production challenges. These abilities are essential to optimize casting quality, ensure production efficiency, and maintain safety in a demanding manufacturing environment.

What are some of the main challenges a foundry casting engineer faces in their daily work?

Foundry Casting Engineers often face challenges such as managing the complexity of mold designs, minimizing casting defects, and ensuring consistent quality while optimizing production efficiency. They frequently troubleshoot issues related to material properties, temperature control, and tooling wear. Working closely with production teams, quality assurance, and maintenance staff is common to resolve problems quickly and implement process improvements. Staying current with technological advancements and industry best practices also requires ongoing learning, making adaptability and proactive problem-solving essential for success in this role.

How much does a foundry casting engineer make?

A foundry casting engineer's average salary in the United States ranges from $60,000 to $90,000 per year, depending on experience, location, and certifications. Senior roles or those with specialized skills in metal casting and process optimization can earn higher salaries. Compensation may also include benefits such as health insurance and retirement plans.

What does a foundry casting engineer do?

A foundry casting engineer designs, develops, and oversees the manufacturing of metal castings in a foundry environment. They analyze patterns, select appropriate materials, and ensure quality control throughout the casting process, often using tools like CAD software and adhering to safety standards. Their role involves optimizing casting methods to improve efficiency and product quality.
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What states have the most Foundry Casting Engineer jobs?

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Foundry Casting Engineer jobs near you
Infographic showing various Foundry Casting Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 89% Full Time, 7% Part Time, and 3% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $80,416 per year, or $38.7 per hour.

Foundry Engineer - Casting Process (Medical Device Implants)

Raynham, MA • On-site

Stark Pharma Solutions Inc
See more jobs at Stark Pharma Solutions Incexternal

Contractor

Posted 6 days ago

Job description

ABOUT COMPANY:

Stark Pharma Solutions Inc is a life sciences staffing and consulting firm supporting pharmaceutical, biotechnology and medical device organizations across the United States. We place quality, validation, manufacturing and regulatory professionals with companies building and scaling FDA-regulated operations. Our clients range from established manufacturers to early-stage sites standing up their first quality systems.

Foundry Engineer – Casting Process (Medical Device Implants)

JOB SUMMARY:

Our client, a medical device manufacturer in southeastern Massachusetts, is seeking a Foundry Engineer with hands-on foundry experience to support metal casting operations. This is a floor-facing role covering casting process support, tooling and gage activities, process validation and statistical analysis. Hands-on foundry experience is a mandatory requirement for this position. 

RESPONSIBILITIES:

  • Provide day-to-day manufacturing engineering support to foundry and casting operations
  • Support investment casting processes including wax injection, shell building, pouring, brazing and finishing
  • Troubleshoot casting defects and drive yield, scrap and process capability improvements
  • Author and execute process validation protocols (IQ/OQ/PQ) for casting equipment and processes
  • Support tooling, fixture and gage activities including design input, first article inspection and vendor coordination
  • Perform and interpret dimensional inspection using CMM and standard gaging methods; apply GD&T
  • Conduct statistical analysis using Minitab to support process characterization and validation
  • Partner with Quality, Maintenance and Operations on corrective actions, change control and documentation
  • Maintain manufacturing procedures, work instructions and equipment records

QUALIFICATIONS:

  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Metallurgy, Materials Science or a related technical discipline
  • Minimum 3 years of Mechanical or Manufacturing Engineering experience, with hands-on foundry experience required
  • Working knowledge of metals, casting, brazing and wax injection
  • Experience authoring and executing process validation protocols
  • Strong working knowledge of GD&T, CMM and gaging
  • Statistical analysis experience, ideally Minitab
  • Medical device or other regulated manufacturing experience preferred
  • NX CAD and Windchill experience preferred
  • Fixture and gage design, and wax injection tooling experience, are strong advantages
  • Must be able to work 100% onsite in Raynham, Massachusetts
  • Must be authorized to work in the United States without sponsorship, now or in the future
  • W2 employment only

HOW TO APPLY:

Please send your resume to deepika.b@starkpharma.com. In your email, please include your current location, your hands-on foundry or casting experience, your hourly rate expectation on W2, and your availability to start.