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Foundry Method Engineer Jobs (NOW HIRING)

Sigma Engineered Solutions

Foundry Associate

Markesan, WI · On-site

$17.75 - $23/hr

... method to be followed. * Verifies incoming metal shipments; stores metal and ensures weight accuracy of all materials/ orders prior to processing in the foundry. * Perform furnace, system and ...

Denison Industries

Foundry Engineer

Denison, TX · On-site

Foundry Engineer Location: Denison, TX Job Id: 206 # of Openings: 1 Job Title: FOUNDRY ENGINEER ... Develop lean manufacturing methods throughout the facility. * Provide support for the production ...

Lightmatter

Foundry Engineer

Mountain View, CA

Establish metrics and methodology to characterize and ensure reliable product operation at customer ... Experience in foundry manufacturing process or process development/integration engineer in any fab ...

Lightmatter

Foundry Engineer

Mountain View, CA · On-site

$180K - $212K/yr

Establish metrics and methodology to characterize and ensure reliable product operation at customer ... Experience in foundry manufacturing process or process development/integration engineer in any fab ...

Denison Industries

Foundry Engineer

Denison, TX

FOUNDRY ENGINEER Employment Status: Full Time FLSA Status: Salary - Exempt Department: Engineering ... Develop lean manufacturing methods throughout the facility. * Develop/design rigging systems ...

Neptune

Foundry Process Engineer

Tallassee, AL · On-site

The Foundry Process Engineer will be responsible for yielding improvement through the analysis of ... Analyze, define, and develop the organization's business process methods and practices. Assess ...

Denison Industries

Foundry Engineer

Denison, TX · On-site

FOUNDRY ENGINEER Employment Status: Full Time FLSA Status: Salary - Exempt Department: Engineering ... Develop lean manufacturing methods throughout the facility. * Develop/design rigging systems ...

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Foundry Method Engineer information

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$60K

$80.4K

$111.5K

How much do foundry method engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for foundry method engineer in the United States is $80,416.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,500.00 and $85,000.00 per year, depending on experience, location, and employer.

What is a foundry method engineer?

Foundry Method Engineers are professionals who develop, optimize, and oversee manufacturing processes in semiconductor foundries. They work on improving production methods to enhance yield, efficiency, and product quality, often collaborating with design, equipment, and process teams. Their role involves troubleshooting process issues, implementing new technologies, and ensuring that manufacturing operations meet strict industry standards. Foundry Method Engineers play a critical role in advancing semiconductor fabrication and supporting mass production of chips.

What are the key skills and qualifications needed to thrive as a foundry method engineer?

A Foundry Method Engineer requires a solid background in materials science or mechanical engineering, along with expertise in foundry processes and metallurgy, typically supported by a relevant engineering degree. Familiarity with CAD software, simulation tools like MAGMASOFT, and quality management systems is essential for process design and optimization. Strong problem-solving abilities, attention to detail, and effective communication skills help in diagnosing production issues and collaborating with cross-functional teams. These competencies ensure efficient, high-quality casting production and drive continuous process improvement in a competitive manufacturing environment.

What are some common challenges a foundry method engineer faces when introducing new manufacturing processes?

Foundry Method Engineers often encounter challenges such as integrating new processes without disrupting existing production schedules, ensuring process compatibility with established quality standards, and coordinating across multidisciplinary teams. They must carefully evaluate how changes impact material properties, equipment capabilities, and workflow efficiency. Successful implementation typically requires strong collaboration with design, production, and quality assurance teams to troubleshoot issues and optimize results.

What is the difference between Foundry Method Engineer vs Casting Process Engineer?

AspectFoundry Method EngineerCasting Process Engineer
CredentialsBachelor's in Mechanical, Materials, or Metallurgical Engineering; often certifications in manufacturing or casting processesBachelor's in Mechanical, Materials, or Metallurgical Engineering; similar certifications
Work EnvironmentFoundries, manufacturing plants, R&D labsFoundries, manufacturing facilities, R&D departments
Industry UsageUsed in metal casting, aerospace, automotive, and heavy machinery industriesCommon in metal casting, aerospace, automotive, and manufacturing sectors
Primary FocusDeveloping and optimizing casting methods and processesImproving casting techniques and process efficiency

Both roles focus on casting processes within manufacturing, requiring similar educational backgrounds and working environments. The Foundry Method Engineer emphasizes developing new casting methods, while the Casting Process Engineer concentrates on refining existing processes for better quality and efficiency.

What cities are hiring for Foundry Method Engineer jobs?

Cities with the most Foundry Method Engineer job openings:

What states have the most Foundry Method Engineer jobs?

States with the most job openings for Foundry Method Engineer jobs include:

What are popular job titles related to Foundry Method Engineer jobs?

For Foundry Method Engineer jobs, the most frequently searched job titles are:

Foundry Associate

Markesan, WI • On-site

Sigma Engineered Solutions
See more jobs at Sigma Engineered Solutionsexternal

$17.75 - $23/hr

Full-time

Medical, PTO

Posted 23 days ago

Job description

What you will be doing:
  • Read work orders or production schedules to determine specifications, such as a part number, selects alloys and heat numbers, number of materials to be melted, appropriate oven time and temperature, and the foundry method to be followed.
  • Verifies incoming metal shipments; stores metal and ensures weight accuracy of all materials/ orders prior to processing in the foundry.
  • Perform furnace, system and equipment checks; ensure required ladles are available; ensure the temperatures of the pre-heat furnaces meet specifications; and make changes to the controller settings as deemed necessary.
  • Determine crucible size for shells being cast; identify alloy grade and melt practice to be used; determine pouring parameters and adhere to the melt procedures.
  • Fill furnace with metal and observe the melting process so as to avoid damage to equipment and personnel.
  • Skims slag from surface of molten metal in the furnace, using hand strainer.
  • Read temperature gauges and observe color changes, adjusting electrical heating units as necessary to melt metal to specifications.
  • Responsible for the deoxidization procedure for ferrous alloys.
  • Draw smelted metal samples from furnaces or kettles for analysis and calculate types and amounts of materials needed to ensure that materials meet specifications.
  • Completes records and reports as required to record production data and maintain production logs.
  • Operate controls to move or discharge metal work pieces from furnaces.
  • Follow and maintain metallurgical and foundry quality standards.
  • Finish the assigned work in the allotted time and maintain the production levels.
  • Use computer programs to record accurate data / follow router/ achieve rates established or notify lead person for effective communication.
  • Inspect and report product or equipment defects or malfunctions to the supervisor.
  • Follow standard operating procedures (SOPs) as instructed by the supervisor.
  • Report any accident occurred in the plant related to person, equipment, material or any other to the Production Supervisor as soon as possible.
  • Follow documented policies and procedures as designated by the company's Employee Handbook and adhere to proper code of conduct while in the company property.
  • Perform all work in a safe and efficient manner and comply with safety regulations and maintain clean and orderly work areas.
  • Perform other tasks as directed by your supervisor.

Requirements
What you will bring to the team: • High School Diploma or equivalent is required unless prior work experience is felt to be an acceptable substitute• Previous melt experience is highly desirable, but we will train the right candidate.• Frequently required to stand; walk; use hands to finger, handle or feel; and reach with hands and arms.• Occasionally required to sit; stoop, kneel, crouch, or crawl; and talk or hear• Regularly & frequently lift and/or move up to 50 pounds
This job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee. Duties, responsibilities and activities may change, or new ones may be assigned at any time with or without notice.
If you share these qualities and you feel your background is not a perfect fit for a job, we encourage you to apply! Your background may have a telling story that makes you a better fit than you realize. We are hard at work to make sure our people are taken care of and our benefits meet their needs. What does this look like?
  • Competitive pay
  • Health coverage
  • Paid time off allowances
  • Employee Assistance Program

Apply