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Melting Casting Engineer Jobs (NOW HIRING)

Apex Systems

Direct daily operations within the Melting & Casting production area. * Lead and support production ... Collaborate with Maintenance, Engineering, and Quality teams to troubleshoot operational issues and ...

New

Arconic

Casting Engineer Specialist

Alcoa, TN · On-site

... casting, melting, and recycling-across the global network of conventional and aluminum-lithium ... Training and upskilling plant engineers to improve their ability to provide support in their home ...

Arconic

Casting Engineer Specialist

Alcoa, TN · On-site

... casting, melting, and recycling--across the global network of conventional and aluminum-lithium ... Training and upskilling plant engineers to improve their ability to provide support in their home ...

Arconic

Casting Engineer Specialist

Alcoa, TN · On-site

... casting, melting, and recycling-across the global network of conventional and aluminum-lithium ... Bachelor's degree in Metallurgical Engineering, Materials Science, Ceramics, or Chemical ...

Arconic

Casting Engineer Technical Specialist

Alcoa, TN · On-site

This role will serve as the corporate expert in all molten metal processes (casting, melting, and ... Educate casthouse operators and engineering personnel on ingot casting best practices * Support ...

Arconic

Casting Engineer Technical Specialist

Alcoa, TN · On-site

This role will serve as the corporate expert in all molten metal processes (casting, melting, and ... Educate casthouse operators and engineering personnel on ingot casting best practices * Support ...

Gerdau

Casting Process Engineer

Midlothian, TX · On-site

Previous qualifying experience in scrap processing, melting, casting, rolling, maintenance ... engineering processes. Requires the ability to train people and serve as a coach to employees. The ...

MetalTek

Metallurgical Engineer - Foundry

Waukesha, WI · On-site

Advance efficiency in melting, casting and heat treatment operations. Requirements: * Bachelor's in metallurgical engineering, Materials Science, or related field. Advanced degree preferred. * 2+ ...

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Melting Casting Engineer information

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$94K

$145.5K

How much do melting casting engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for melting casting engineer in the United States is $94,030.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $108,500.00 per year, depending on experience, location, and employer.

What does a melting casting engineer do?

A Melting Casting Engineer specializes in overseeing the processes involved in melting metals and casting them into molds to produce components or products. They are responsible for managing furnace operations, selecting appropriate alloys, controlling temperatures, and ensuring the quality and safety of the casting process. These engineers also work on optimizing production efficiency, troubleshooting issues, and maintaining compliance with industry standards. Their role is critical in industries such as automotive, aerospace, and manufacturing, where high-quality metal components are essential.

What are the key skills and qualifications needed to thrive as a melting casting engineer, and why are they important?

To thrive as a Melting Casting Engineer, you need a solid background in metallurgy, materials science, and engineering, typically supported by a relevant bachelor's degree. Familiarity with foundry processes, metallurgical testing equipment, and simulation software like MAGMASOFT or ProCAST is common in this role. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers optimize casting quality and lead teams. These skills ensure efficient production, high-quality castings, and the ability to troubleshoot and improve manufacturing processes.

What are some typical challenges melting casting engineers face when working with different alloys?

Melting Casting Engineers often encounter challenges related to the varying properties of different alloys, such as differences in melting points, reactivity, and fluidity. Adjusting furnace parameters and refining processes for each alloy type requires careful monitoring and a deep understanding of metallurgy to ensure consistent quality. Additionally, preventing contamination and managing defects like porosity or segregation are ongoing concerns that require collaboration with quality control and production teams. Staying updated on advancements in casting technology can also help address these challenges effectively.

What is the difference between Melting Casting Engineer vs Foundry Engineer?

AspectMelting Casting EngineerFoundry Engineer
CredentialsBachelor's in Metallurgy or Materials Engineering, certifications in casting processesBachelor's in Metallurgy, Materials Science, or Mechanical Engineering, similar certifications
Work EnvironmentMetal casting facilities, foundries, manufacturing plantsFoundries, manufacturing plants, metal processing facilities
Industry UsageDesigning and optimizing melting and casting processesOverseeing overall foundry operations and process improvements

The Melting Casting Engineer focuses specifically on the melting and casting processes, ensuring quality and efficiency in metal pouring. The Foundry Engineer has a broader role, managing entire foundry operations, including melting, molding, and finishing. While both roles require similar credentials and work in similar environments, their scope differs, with the Melting Casting Engineer specializing in melting techniques and the Foundry Engineer overseeing the entire foundry process.

What are popular job titles related to Melting Casting Engineer jobs?

For Melting Casting Engineer jobs, the most frequently searched job titles are:

Infographic showing various Melting Casting Engineer job openings in the United States as of August 2026, with employment types broken down into 94% Full Time, 2% Part Time, and 4% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $94,030 per year, or $45.2 per hour.

Production Supervisor - Melting & Casting - Leetsdale, PA

Leetsdale, PA • On-site

Hussey Copper
Coal, Metals and Minerals Mining • 501 - 1,000 employees
Learn more about Hussey Copperexternal

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 2 days ago

Job description

Why Hussey Copper?
At Hussey Copper, our people are the foundation of our success. We invest in our employees through competitive compensation, outstanding benefits, career advancement opportunities, and a culture built on Safety, Quality, Integrity, Teamwork, and Continuous Improvement. As a Production Supervisor, you'll have the opportunity to influence plant performance, lead operational excellence initiatives, and help produce world-class copper products that power critical industries across North America.
Position Summary
The Production Supervisor - Melting & Casting is responsible for leading daily manufacturing operations within the Melting & Casting department. This position oversees production personnel, ensures compliance with all safety and environmental standards, drives operational efficiency, and partners with Engineering, Maintenance, Quality, and Operations to meet production goals.
This is a highly visible leadership role responsible for achieving world-class performance in safety, quality, productivity, employee engagement, and continuous improvement.
What You'll Do!
  • Lead and supervise daily Melting & Casting manufacturing operations
  • Promote a culture where Safety Always Comes First
  • Coach, mentor, and develop hourly production employees
  • Drive employee accountability, engagement, and performance
  • Monitor production schedules to ensure customer delivery commitments are met
  • Improve manufacturing efficiency, productivity, and equipment utilization
  • Partner with Maintenance, Engineering, and Quality to resolve production challenges

What We're Looking For
  • 3+ years of manufacturing leadership or production supervision experience.
  • Experience in melting, casting, foundry, copper, aluminum, steel, metals manufacturing, forging, extrusion, rolling, or heavy industrial manufacturing strongly preferred.
  • Demonstrated success leading production teams in a fast-paced manufacturing environment.
  • Strong knowledge of Lean Manufacturing, Continuous Improvement, Root Cause Analysis, and Safety Leadership.
  • Excellent communication, coaching, and problem-solving skills.
  • Experience using ERP systems and Microsoft Office preferred.

Why You'll Love Working Here
• Industry-leading manufacturer with over 175 years of success
• Competitive compensation
• Comprehensive medical, dental, and vision benefits
• 401(k) with company match
• Paid vacation and holidays
• Career growth and leadership development
• Stable organization committed to investing in people
• Collaborative team environment
Build the Future with Hussey Copper
If you're ready to lead a high-performing manufacturing team and help drive operational excellence at one of North America's premier copper manufacturers, apply today and join Hussey Copper's legacy of quality, innovation, and manufacturing excellence.
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.

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