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Materials Process Engineer Jobs (NOW HIRING)

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Materials Process Engineer information

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$49.5K

$92K

$142.5K

How much do materials process engineer jobs pay per year?

As of Jul 30, 2026, the average yearly pay for materials process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What engineers make $200,000 a year?

Materials Process Engineers can earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries such as aerospace, semiconductor manufacturing, or energy. Senior-level engineers with specialized knowledge in process optimization, automation, or quality control are more likely to reach this salary level, often requiring a bachelor's degree or higher and professional certifications.

What engineers make $300,000 a year?

Senior materials process engineers, especially those with extensive experience, advanced degrees, and specialized skills in areas like aerospace, semiconductor manufacturing, or energy, can earn $300,000 or more annually. High-level engineering roles often involve leadership, project management, and expertise in complex processes, with compensation reflecting their expertise and impact on production efficiency and innovation.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are the key skills and qualifications needed to thrive in the Materials Process Engineer position, and why are they important?

To thrive as a Materials Process Engineer, you need a solid background in materials science or engineering, problem-solving abilities, and practical experience with manufacturing processes, typically supported by a bachelor's degree in a relevant field. Familiarity with CAD software, process simulation tools, statistical analysis programs, and certifications such as Six Sigma are highly valuable. Strong communication, project management, and teamwork skills help Materials Process Engineers excel in collaborative, fast-paced environments. These competencies are critical to optimizing production quality, driving process improvements, and ensuring safety and efficiency in manufacturing operations.

What is a Materials Process Engineer job?

A Materials Process Engineer develops, optimizes, and improves manufacturing processes involving materials such as metals, polymers, ceramics, and composites. They work to enhance material properties, ensure product quality, and increase production efficiency. Their responsibilities often include process design, troubleshooting, testing, and collaborating with other engineering teams to meet performance and cost requirements.

What does a material process engineer do?

A materials process engineer designs, develops, and optimizes manufacturing processes for materials such as metals, plastics, ceramics, and composites. They analyze material properties, improve production efficiency, and ensure quality standards using tools like process simulations and testing equipment. Their work often involves collaboration with R&D teams and requires knowledge of industry regulations and safety protocols.

What kinds of projects and daily responsibilities can I expect as a Materials Process Engineer?

As a Materials Process Engineer, you can expect to work on projects that involve developing, optimizing, and troubleshooting production processes for a variety of materials, such as metals, polymers, ceramics, or composites. Your daily tasks may include analyzing process data, conducting experiments, collaborating with production and quality teams, and implementing improvements to enhance product quality and efficiency. You might also be responsible for overseeing new material trials, documenting process changes, and ensuring compliance with industry standards and safety regulations. The role offers a dynamic mix of hands-on problem solving and teamwork, making each day unique and engaging.

More about Materials Process Engineer jobs
What cities are hiring for Materials Process Engineer jobs? Cities with the most Materials Process Engineer job openings:
What states have the most Materials Process Engineer jobs? States with the most job openings for Materials Process Engineer jobs include:
Infographic showing various Materials Process Engineer job openings in the United States as of July 2026, with employment types broken down into 96% Full Time, 1% Part Time, and 3% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Materials Process Engineer Level 3 or 4

NORTHROP GRUMMAN

Sunnyvale, CA • On-site

$103K - $155K/yr

Full-time

Medical, Life, PTO

This job post has expired today. Applications are no longer accepted.


Northrop Grumman rating

8.2

Company rating: 8.2 out of 10

Based on 357 frontline employees who took The Breakroom Quiz

86th of 536 rated manufacturers


Job description

RELOCATION ASSISTANCE: Relocation assistance may be available
CLEARANCE REQUIRED FOR START: No
CLEARANCE TYPE: Secret
TRAVEL: Yes, 10% of the Time
Description
At Northrop Grumman, our employees have incredible opportunities to work on revolutionary systems that impact people's lives around the world today, and for generations to come. Our pioneering and inventive spirit has enabled us to be at the forefront of many technological advancements in our nation's history - from the first flight across the Atlantic Ocean, to stealth bombers, to landing on the moon. We look for people who have bold new ideas, courage and a pioneering spirit to join forces to invent the future, and have fun along the way. Our culture thrives on intellectual curiosity, cognitive diversity and bringing your whole self to work - and we have an insatiable drive to do what others think is impossible. Our employees are not only part of history, they're making history.
Northrop Grumman Mission Systems is a trusted provider of mission-enabling solutions for global security. Our Engineering and Sciences (E&S) organization pushes the boundaries of innovation, redefines engineering capabilities, and drives advances in various sciences. Our team is chartered with providing the skills, innovative technologies to develop, design, produce and sustain optimized product lines across the sector while providing a decisive advantage to the warfighter. Come be a part of our mission!
Northrop Grumman's Marine Systems Materials Engineering and Test Laboratory (METL) department is looking to hire a Materials Process Engineer Level 3 or 4. This is a fast-paced environment where the team provides materials engineering support to design engineering and on-site production activities. This team supports all programs within Marine Systems. These include missile launch systems and Propulsion and Power Generation (PPG) across Virginia, Columbia, Ford, Zumwalt, and upcoming platforms. This role will require an onsite presence in Sunnyvale, CA.
We are seeking a Materials Process Engineer Level 3 or 4 with advanced knowledge of metallographic sample preparation for ferrous alloys, wet-chemistry etching, light-optical microscopy, SEM-EDS, hardness testing, XRF, carbon/sulfur analysis, borescopes and load frames, as well as familiarity with commercial testing standards, material specifications and weld codes (NavSea preferred). Experience with non-metallic processes such as FTIR, thermal analysis, rheology, KF titration and paints/coatings testing is a plus, as is knowledge of DoW lifecycle-management procedures.
Key Responsibilities:
  • Perform metallographic sample preparation, wet-chemistry etching, and analysis of ferrous alloys using optical microscopy, SEM-EDS, hardness testing, XRF, carbon/sulfur analysis, borescopes, and load frames.
  • Conduct non-metallic laboratory tests (FTIR, thermal analysis, rheology, KF titration, paints/coatings) as needed.
  • Develop, analyze, and specify material properties, processing methods, fabrication procedures, and design allowables for metallic, non-metallic, and composite materials.
  • Execute failure analyses, life-prediction studies, and define material requirement specifications.
  • Review/approve subcontractor material-processing procedures and ensure compliance with commercial testing standards, material specs, weld codes (NavSea preferred), and DoD lifecycle-management processes.
  • Provide technical leadership for designated laboratory areas.

This position may filled at a Material Process Engineer Level 3 or a Materials Process Engineer Level 4 based on the qualifications listed below:
Basic Qualifications for Level 3:
  • Bachelor's Degree in STEM (Science, Technology, Engineering or Math) discipline with 5 years relevant work experience; or Master's Degree in STEM (Science, Technology, Engineering or Math) discipline with 3 years relevant work experience.
  • Laboratory Environment experience required.
  • Subject matter expertise with metallographic inspection and analysis of ferrous materials, e.g., sectioning parts, mount, prep & etch, light optical microscopy, SEM, hardness evaluations.
  • Experience with metallographic inspection and analysis of ferrous materials.
  • Knowledge of common commercial testing standards, material specs, and NavSea weld codes.
  • Ability to lift 25 pounds.
  • US Citizenship required.
  • Ability to obtain and maintain Secret Security Clearance.

Basic Qualifications for Level 4:
  • Bachelor's Degree in STEM (Science, Technology, Engineering or Math) discipline with 8 years relevant work experience; or Master's Degree in STEM (Science, Technology, Engineering or Math) discipline with 6 years relevant work experience.
  • Laboratory Environment experience required.
  • Subject matter expertise with metallographic inspection and analysis of ferrous materials, e.g., sectioning parts, mount, prep & etch, light optical microscopy, SEM, hardness evaluations.
  • Experience with metallographic inspection and analysis of ferrous materials.
  • Knowledge of common commercial testing standards, material specs, and NavSea weld codes.
  • Ability to lift 25 pounds.
  • US Citizenship required.
  • Ability to obtain and maintain Secret Security Clearance.

Preferred Qualifications
  • Skills with non-metallics laboratory processes, such as FTIR, thermal analysis, rheology, KF titration, and paints and coatings tests are a plus.
  • Experience with DoD processes and lifecycle management processes are also beneficial.

Primary Level Salary Range: $103,600.00 - $155,400.00
Secondary Level Salary Range: $129,300.00 - $193,900.00
The above salary range represents a general guideline; however, Northrop Grumman considers a number of factors when determining base salary offers such as the scope and responsibilities of the position and the candidate's experience, education, skills and current market conditions.
Depending on the position, employees may be eligible for overtime, shift differential, and a discretionary bonus in addition to base pay. Annual bonuses are designed to reward individual contributions as well as allow employees to share in company results. Employees in Vice President or Director positions may be eligible for Long Term Incentives. In addition, Northrop Grumman provides a variety of benefits including health insurance coverage, life and disability insurance, savings plan, Company paid holidays and paid time off (PTO) for vacation and/or personal business.
The application period for the job is estimated to be 20 days from the job posting date. However, this timeline may be shortened or extended depending on business needs and the availability of qualified candidates.
Northrop Grumman is an Equal Opportunity Employer, making decisions without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability, or any other protected class. For our complete EEO and pay transparency statement, please visit http://www.northropgrumman.com/EEO. U.S. Citizenship is required for all positions with a government clearance and certain other restricted positions.

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About Northrop Grumman

Sourced by ZipRecruiter

At Northrop Grumman, our employees have incredible opportunities to work on revolutionary systems that impact people's lives around the world today, and for generations to come. Our pioneering and inventive spirit has enabled us to be at the forefront of many technological advancements in our nation's history - from the first flight across the Atlantic Ocean, to stealth bombers, to landing on the moon. We look for people who have bold new ideas, courage and a pioneering spirit to join forces to invent the future, and have fun along the way. Our culture thrives on intellectual curiosity, cognitive diversity and bringing your whole self to work - and we have an insatiable drive to do what others think is impossible.

Industry

Space research administration

Company size

10,000+ Employees

Headquarters location

Falls Church, VA, US

Year founded

1939