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Internship Cae Fea Engineer Jobs (NOW HIRING)

Who We're Looking For As an Simulation Engineer - FEA, you will build hands-on experience applying ... Working at the intersection of CAE and Data Science to generate high-quality simulation datasets ...

Who We're Looking For As an Simulation Engineer - FEA, you will build hands-on experience applying ... Working at the intersection of CAE and Data Science to generate high-quality simulation datasets ...

Suspension Sr. Engineer

Farmington Hills, MI

$102K - $141K/yr

Job Family: Engineering General Responsibilities: Under general direction of a higher level ... CAE/FEA software (ie.. ANSYS) * Math software - Matlab/Simulink, * Statistical software - ie.

Suspension Sr. Engineer

Farmington Hills, MI · On-site

$102K - $141K/yr

Job Family: Engineering General Responsibilities: Under general direction of a higher level ... CAE/FEA software (ie.. ANSYS) * Math software - Matlab/Simulink, * Statistical software - ie.

Integrate AI models with engineering tools such as CAD/CAE, FEA, CFD, PLM, and test lab systems. * Translate complex physical engineering problems into data-driven and AI-compatible formulations.

CAE Engineer

Chillicothe, IL · On-site

$95K - $100K/yr

Virtual product analysis using FEA tools to engineering product development team with recommendation across various product development teams. Engineer will support various analyses projects based on ...

CAE Engineer

Chillicothe, IL · On-site

$95K - $100K/yr

Virtual product analysis using FEA tools to engineering product development team with recommendation across various product development teams. Engineer will support various analyses projects based on ...

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Internship Cae Fea Engineer information

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How much do internship cae fea engineer jobs pay per hour?

As of Jun 9, 2026, the average hourly pay for internship cae fea engineer in the United States is $21.88, according to ZipRecruiter salary data. Most workers in this role earn between $18.03 and $24.28 per hour, depending on experience, location, and employer.

What is the difference between Internship Cae Fea Engineer vs Mechanical Design Engineer?

AspectInternship Cae Fea EngineerMechanical Design Engineer
Required CredentialsEnrolled in or recent graduate of Mechanical or Aerospace Engineering, basic knowledge of CAE/FEA toolsBachelor's or Master's in Mechanical Engineering, proficiency in CAD and FEA software
Work EnvironmentInternship setting, collaborative teams, learning-focusedFull-time engineering role, project-driven, design-focused
Employer & Industry UsageUsed in automotive, aerospace, and manufacturing companies for training and entry-level rolesApplied in product development, R&D, and manufacturing sectors

In summary, an Internship Cae Fea Engineer is a temporary, entry-level position focused on learning and supporting CAE/FEA tasks, while a Mechanical Design Engineer is a full-time role responsible for designing mechanical components and systems using CAD and FEA tools. Both roles require similar technical skills but differ in experience level and responsibilities.

What are the key skills and qualifications needed to thrive as an Internship CAE/FEA Engineer, and why are they important?

To thrive as an Internship CAE/FEA Engineer, you need a solid understanding of engineering fundamentals, finite element analysis (FEA) concepts, and typically a background in mechanical or related engineering fields. Familiarity with CAE/FEA software such as ANSYS, Abaqus, or HyperMesh, and possibly coursework or certification in simulation tools, is often required. Strong problem-solving abilities, attention to detail, and effective communication skills help interns excel in collaborative, technical environments. These competencies are crucial for producing accurate simulations, supporting design validation, and contributing meaningfully to engineering projects.

What is an Internship CAE FEA Engineer?

An Internship CAE FEA Engineer is a student or recent graduate who assists engineering teams in using Computer-Aided Engineering (CAE) tools and Finite Element Analysis (FEA) methods to analyze and optimize product designs. This role typically involves setting up simulations, interpreting results, and supporting senior engineers in problem-solving tasks. Interns gain hands-on experience with industry-standard software and work on real-world engineering projects, helping them develop technical and analytical skills relevant to mechanical or structural engineering fields.

What kinds of projects and daily tasks can I expect as an Internship CAE/FEA Engineer?

As an Internship CAE/FEA Engineer, you will typically support senior engineers in conducting simulations and analyses using computer-aided engineering (CAE) and finite element analysis (FEA) tools. Your daily tasks may include preparing and cleaning CAD models, setting up simulation parameters, running analyses, and interpreting results to help improve product designs. You’ll often collaborate with design, testing, and manufacturing teams, providing input based on your simulation findings. This hands-on experience offers a valuable foundation in engineering analysis and teamwork, and can open doors to more advanced engineering roles after graduation.
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Infographic showing various Internship Cae Fea Engineer job openings in the United States as of May 2026, with employment types broken down into 100% Full Time. Highlights an 77% Physical, 2% Hybrid, and 21% Remote job distribution, with an average salary of $45,516 per year, or $21.9 per hour.

Simulation Engineer - FEA

PhysicsX

New York, NY

Other

Retirement, PTO

Posted 19 days ago


Job description

 Note: We are currently recruiting for multiple positions, however please only apply for the role that best aligns with your skillset and career goals.Who We're Looking For

As an Simulation Engineer - FEA, you will build hands-on experience applying finite element analysis to real-world engineering challenges across multiple industries including aerospace and defense. You are someone who can grasp and apply advanced engineering concepts across multiple industries, and you excel at working directly with customers (often directly on-site) to build CAE models that are integrated into AI-tools that are both useful and used.

You bring expertise in structural mechanics, and materials science with a solid ability to apply fundamental knowledge to real-world phenomena across a wide range of engineering applications. Highly proficient in at least one of NASTRAN, ABAQUS or ANSYS Mechanical, adept at automating these tools to create scalable optimisation workflows that drive impactful results. Exposure to open-source FEA tools (CalculiX, FEniCS), or explicit dynamics (LS-DYNA, Abaqus/Explicit) is a plus. Proficiency in parametric CAD modelling (NX or CATIA) and coding in Python, (or the ability to quickly learn programming languages), is an advantage.

With 1-2 years of industry experience (post Masters or PhD) in a commercial, non-research environment, you're ready to hit the ground running. You're confident setting up FEA simulations independently, interpreting complex results with depth, and making informed decisions based on solid engineering judgement. Familiarity with turbomachinery analysis, gas turbine, or aircraft structural sizing is a natural fit for this role. Experience with multidisciplinary optimization (MDO) is a bonus, though not essential at this level. In addition, background in composite materials analysis alongside some exposure to damage tolerance and fracture mechanics, would be a strong fit as well.

Note: Due to the nature of our aerospace and defense work, this position is open to US citizens only.

This Role

In this role, you'll work closely with our Data Scientists, Machine Learning Engineers, and customers to understand and define the engineering challenges we are solving.

You'll play a crucial role in delivering high-fidelity simulations by:

  • Assist in building complex structural and multi-physics models from geometry clean-up and meshing, to simulating and post-processing complex real-world phenomena, integrating experimental data for model validation.
  • Building robust parametric CAD models (NX or CATIA) coupled with simulation pipeline automation through scripting, for executing advanced design optimization and DoE studies.
  • Partner with customers to address their most complex engineering challenges through advanced FEA & AI solutions; communicate results clearly
  • Working at the intersection of CAE and Data Science to generate high-quality simulation datasets for training Machine/Deep Learning models. Leveraging data sampling techniques to efficiently capture the design space, reduce computational cost, and enhance model accuracy.
  • Accelerate high-fidelity modelling by using Flux (our cloud platform) and on-premise HPC resources, going beyond smart meshing and model setup to achieve real performance gains.
  • Document your work through clear technical reports and process notes, contributing to the team's shared knowledge base.
  • Traveling domestically and globally (North America, Europe, Asia, Oceania) up to 3-4 weeks per quarter to work side-by-side with customers in building solutions on-site.
Our delivery teams drive innovation to turn AI models into practical solutions - read our blog to learn more about how you'll contribute to this exciting journey! What we offer

Build what actually matters

Help shape an AI-native engineering company at a formative stage, tackling problems that genuinely matter for industry and society. This is work with real-world impact - and something you can be proud to stand behind.

Learn alongside exceptional people

Work with a high-caliber, collaborative team of engineers, scientists, and operators who care deeply about doing great work, and about helping each other get better. We come from diverse backgrounds, but we share a commitment to operating at the highest level and addressing some of the most complex challenges out there. If you're ambitious, thoughtful, and driven by impact, you'll feel at home.

Influence over hierarchy

We operate with a flat structure: good ideas win - wherever they come from. Questioning assumptions and challenging the status quo isn't just welcomed, it's expected.

Sustainable pace, long-term ambition

Building meaningful technology is a marathon, not a sprint. We believe in balancing focused, ambitious work with a life beyond it. Our hybrid model blends time together in our New York office with work-from-home days, giving you the flexibility to work sustainably while staying connected in person.

And it doesn't stop there ...

 Equity options - share meaningfully in the company you're helping to build.

 5% contribution to 401(k) - build long-term security with a strong retirement plan.

 Free team lunch 1x/week - good food, great company, and space to connect.

 Private health insurance - comprehensive cover for you, offering total peace of mind.

 Enhanced parental leave - 3 months full pay paternity and 6 months full pay maternity leave, to provide extra flexibility during the moments that matter most.

 20 days of Annual Leave (+ Public Holidays) - because taking time to rest matters.

 Personal development - dedicated support for learning, development, and leveling up over time.

 Gympass / Wellhub (subsidized) - for you and up to 3 family members, supporting both physical and mental wellbeing.

 Flexible Spending Account (FSA) - set aside pre-tax dollars for eligible healthcare expenses.

Watch this space, we're continuing to build this as we grow...

Salary for this position is from $138,000 to $217,000