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Header Set Up Operator Jobs in Illinois (NOW HIRING)

Abbott Interfast

Cold Header Operator

Wheeling, IL · On-site

$26 - $40/hr

... Header Operator to join our dedicated team in Wheeling, Illinois ... In this role, you will be responsible for set-up, operation and troubleshooting the cold heading ...

Abbott Interfast

Cold Header Operator

Wheeling, IL · On-site

$26 - $40/hr

... Header Operator to join our dedicated team in Wheeling, Illinois ... In this role, you will be responsible for set-up, operation and troubleshooting the cold heading ...

Abbott Interfast

Cold Header Operator

Wheeling, IL · On-site

$26 - $40/hr

... Header Operator to join our dedicated team in Wheeling, Illinois ... In this role, you will be responsible for set-up, operation and troubleshooting the cold heading ...

Amcor plc

Set-Up Machine Operator

Mundelein, IL · On-site

$20/hr

JOB OVERVIEW The Set-Up Operator is responsible for set-up, start-up and operating of converting machines. WHAT YOU GET TO DO AS A SET-UP OPERATOR: * Set-up and operate machine to meet product ...

Amcor

Set-Up Machine Operator

Mundelein, IL

$20/hr

JOB OVERVIEW The Set-Up Operator is responsible for set-up, start-up and operating of converting machines. WHAT YOU GET TO DO AS A SET-UP OPERATOR: * Set-up and operate machine to meet product ...

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All JobsHeader Set Up Operator JobsHeader Set Up Operator Jobs in Illinois

Header Set Up Operator information

What is a header set up operator?

A Header Set Up Operator is a skilled manufacturing professional responsible for setting up and operating machines that form headers, usually in the production of fasteners like bolts, screws, and rivets. They install dies, adjust machine settings, and ensure the equipment produces components to precise specifications. The role often involves troubleshooting issues, performing quality checks, and maintaining a safe work environment. This job requires technical knowledge of machinery, attention to detail, and mechanical aptitude.

What are the key skills and qualifications needed to thrive as a header set up operator, and why are they important?

To thrive as a Header Set Up Operator, you need a solid understanding of machine operation, mechanical aptitude, and knowledge of manufacturing processes, often supported by a high school diploma or technical training. Familiarity with tools such as micrometers, calipers, and production management systems, as well as relevant safety certifications, is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in this role. These skills are essential for maintaining product quality, ensuring safe operations, and minimizing downtime in a manufacturing environment.

What are some common challenges faced by a header set up operator, and how can they be effectively managed?

Header Set Up Operators often encounter challenges such as frequent machine changeovers, tight production schedules, and maintaining consistent product quality. Managing these challenges requires strong attention to detail, effective time management, and solid mechanical aptitude. Proactively communicating with maintenance and quality assurance teams can help address issues quickly, while continuous learning about equipment updates and best practices will improve efficiency. Being adaptable and solution-oriented is key to success in this role.

What is the difference between Header Set Up Operator vs Material Handler?

AspectHeader Set Up OperatorMaterial Handler
CredentialsTypically requires high school diploma or equivalent; certifications in machinery operation are a plusHigh school diploma or equivalent; forklift and material handling certifications often required
Work EnvironmentManufacturing or printing facilities, operating machineryWarehouses, distribution centers, handling and moving materials
Employer & IndustryPrinting, packaging, manufacturing industriesLogistics, warehousing, distribution industries
Search & Comparison IntentUnderstanding machinery setup and operationFocus on material movement and inventory management

The Header Set Up Operator primarily focuses on preparing and operating machinery for header production in manufacturing or printing environments. In contrast, a Material Handler manages the movement and storage of materials within warehouses. While both roles require similar certifications and work in industrial settings, their core responsibilities differ significantly, catering to different aspects of production and logistics.

What are popular job titles related to Header Set Up Operator jobs in Illinois?

For Header Set Up Operator jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Header Set Up Operator jobs in Illinois look for?

The top searched job categories for Header Set Up Operator jobs in Illinois are:

What cities in Illinois are hiring for Header Set Up Operator jobs?

Cities in Illinois with the most Header Set Up Operator job openings:

Header Set Up Operator jobs near you
Infographic showing various Header Set Up Operator job openings in Illinois as of August 2026, with employment types broken down into 78% Full Time, 20% Part Time, and 2% Contract. Highlights an 75% Physical, 1% Hybrid, and 24% Remote job distribution.

1ST SHIFT SET UP OPERATOR

SMALLEY STEEL RING COMPANY

Lake Zurich, IL • On-site

$19 - $24/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 19 days ago

Job description

About us

Smalley is the global manufacturing leader of precision metal formed products - known for our Spirolox retaining rings and Crest-to- Crest wave springs. Our success is propelled by our inventive spirit, devoted team members, extensive engineering proficiency, and technical ability, cultivated by over 100 years of manufacturing excellence. We supply to industries including aerospace, automotive, medical, energy, robotics and industrial machinery - supporting over 70% of the Fortune 500 global manufacturers. We are proud of our commitment to delivering innovative, high-quality products, relentless pursuit of improvement, and unwavering dedication to providing excellent service to our valued customers.

Why Smalley?

At Smalley, we take pride in cultivating an inclusive work environment that values creativity, collaboration and diversity. We believe in our associates' unique perspectives that they bring to every challenge, which is why we will empower you to push the boundaries of what is possible. We are committed to nurturing an enjoyable work atmosphere demonstrated through activities such as Spirit Days, Cancer Awareness events, Health and Wellness activities, and fun sports opportunities to play in basketball, bags, and ping pong tournaments!

We Offer

  • Competitive compensation and benefits package as well as: Medical, Dental, Vision, 401k match, Life insurance, Tuition Reimbursement, PTO, and more!
  • Opportunities for career advancement and professional growth
  • Ongoing learning and training and development opportunities
  • Company and department led team-building activities and events

Responsibilities:

  • Learns to independently set up 25% and operate 100% of the machine groups in the respective area

  • Opens and closes each job

  • Loads wire efficiently and safely using appropriate tools and removes empty spools

  • Measures and inspects the wire quality throughout each step of the set up process

  • Operates all testing equipment including: micrometers, calipers, etc.

  • Retrieves all gauges, tooling, racks, and materials needed

  • Demonstrates the ability to perform heat sampling

  • Removes and installs machine tooling

  • Sets up machine(s), adjusts tooling, sets parameters for each job

  • Assists leads and supervisors with teaching and training machine Operators with day-to-day responsibilities

  • Learns to complete basic troubleshooting and adjustments to machines

  • Communicates regularly with machine Operators regarding any machine issues

  • Demonstrates the ability to perform wire rejection procedures

  • Participates in cross departmental work production based on business needs

  • Learns and upholds defined quality standards to ensure maximum customer satisfaction and optimize work efficiency

  • Strives to achieve team and individual specified production targets

  • Experience working in a manufacturing or related environment  

  • Mechanical experience including: operation of high speed automatic and semi-automatic equipment required  

  • Set up and adjustment of metal forming processes (stamping, forming, shearing) required  

  • Experience troubleshooting production equipment and ability to identify machine problems required  

  • Experience measuring parts with precision instruments including: micrometers, digital calipers, etc.  

  • Pass required exam of math and English  

Apply today and discover the opportunities that await you!

A reasonable estimate of the base salary range for this role is $19.00 - $24.00 USD. Please note that actual salaries may vary within the range, or be above or below the range, based on factors including, but not limited to, education, training, experience, professional achievement, business need, and location. This role is bonus/and or incentive eligible.

EEO/Affirmative Action Smalley is an equal opportunity employer and believes in equal opportunity for all employees and applicants. Accordingly, all employment decisions are based on the principles of equal opportunity. These decisions include recruitment, selection, promotion, transfer, discipline, compensation, benefits, training, and other personnel actions involving persons in all job titles and shall occur without regard to race, color, religion, sex, pregnancy (including childbirth and related conditions), age, national origin, disability, genetic information, veteran or military status, sexual orientation, gender identity, creed, ancestry, marital status, or any other legally protected class as recognized by applicable law.

You may be eligible for the following competitive benefits: medical, dental vision, life, accident & disability, parental leave, tuition reimbursement, employee assistance program, paid holidays, paid time off and 401(k).

*Should you need further assistance to apply to any of our job postings or have any general questions, please contact us at 847-719-5900.

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