ZipRecruiter

Log In

1

Header Set Up Operator Jobs in Illinois (NOW HIRING)

Dynacast

Die Cast Set-Up Operator

Elgin, IL · On-site

$25 - $34.50/hr

Dynacast, LLC, a Form Technologies Company, is currently looking for hard-working and reliable Die Cast Set-Up Operators for all 3 shifts. Come join a global leader in precision die-casting; be part ...

Dynacast

Die Cast Set-Up Operator

Elgin, IL · On-site

$28.75 - $34.50/hr

Dynacast, LLC, a Form Technologies Company, is currently looking for hard-working and reliable Die Cast Set-Up Operators for all 3 shifts. Come join a global leader in precision die-casting; be part ...

Dynacast

Die Cast Set-Up Operator

Elgin, IL · On-site

$25 - $34.50/hr

Dynacast, LLC, a Form Technologies Company, is currently looking for hard-working and reliable Die Cast Set-Up Operators for all 3 shifts. Come join a global leader in precision die-casting; be part ...

Amsive

Mail Inserter Set Up Operator

Bolingbrook, IL · On-site

$24 - $27/hr

The Set-Up Operator is responsible for configuring, operating, and maintaining multiple types of lettershop inserting systems, including MPS, APS, and Epic equipment. This role ensures accurate ...

Chromalox

1st Shift CNC / Set Up

Cary, IL

As the CNC Mill/Set Up Operator, you will join our Durex Industries and support...As the CNC Operator, you will prepare and set up machines to fabricate highly precision-machined parts. Operators set ...

Durex Industries

1st Shift CNC / Set Up

Cary, IL · On-site

As the CNC Mill/Set Up Operator, you will join our Durex Industries and support...As the CNC Operator, you will prepare and set up machines to fabricate highly precision-machined parts. Operators set ...

Fontana

Header Operator 1st and 2nd Shift

Belvidere, IL · On-site

$21 - $36/hr

We are currently recruiting for EXPERIENCED Header Operators. We believe our employees are the ... Position Summary Ability to set up and operate a variety of multi-die headers with little to no ...

Aerotek

Press Brake Set-up & Operator

Rockford, IL

$22 - $26/hr

Press Brake Machine Set Up Operator The Brake Press Operator is responsible for setting up, operating, and maintaining press brake machines to bend, form, and shape metal parts according to ...

previous pagenext page

Showing results 21-40

All JobsHeader Set Up Operator JobsHeader Set Up Operator Jobs in Illinois

Header Set Up Operator information

What is a header set up operator?

A Header Set Up Operator is a skilled manufacturing professional responsible for setting up and operating machines that form headers, usually in the production of fasteners like bolts, screws, and rivets. They install dies, adjust machine settings, and ensure the equipment produces components to precise specifications. The role often involves troubleshooting issues, performing quality checks, and maintaining a safe work environment. This job requires technical knowledge of machinery, attention to detail, and mechanical aptitude.

What are the key skills and qualifications needed to thrive as a header set up operator, and why are they important?

To thrive as a Header Set Up Operator, you need a solid understanding of machine operation, mechanical aptitude, and knowledge of manufacturing processes, often supported by a high school diploma or technical training. Familiarity with tools such as micrometers, calipers, and production management systems, as well as relevant safety certifications, is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in this role. These skills are essential for maintaining product quality, ensuring safe operations, and minimizing downtime in a manufacturing environment.

What are some common challenges faced by a header set up operator, and how can they be effectively managed?

Header Set Up Operators often encounter challenges such as frequent machine changeovers, tight production schedules, and maintaining consistent product quality. Managing these challenges requires strong attention to detail, effective time management, and solid mechanical aptitude. Proactively communicating with maintenance and quality assurance teams can help address issues quickly, while continuous learning about equipment updates and best practices will improve efficiency. Being adaptable and solution-oriented is key to success in this role.

What is the difference between Header Set Up Operator vs Material Handler?

AspectHeader Set Up OperatorMaterial Handler
CredentialsTypically requires high school diploma or equivalent; certifications in machinery operation are a plusHigh school diploma or equivalent; forklift and material handling certifications often required
Work EnvironmentManufacturing or printing facilities, operating machineryWarehouses, distribution centers, handling and moving materials
Employer & IndustryPrinting, packaging, manufacturing industriesLogistics, warehousing, distribution industries
Search & Comparison IntentUnderstanding machinery setup and operationFocus on material movement and inventory management

The Header Set Up Operator primarily focuses on preparing and operating machinery for header production in manufacturing or printing environments. In contrast, a Material Handler manages the movement and storage of materials within warehouses. While both roles require similar certifications and work in industrial settings, their core responsibilities differ significantly, catering to different aspects of production and logistics.

What are popular job titles related to Header Set Up Operator jobs in Illinois?

For Header Set Up Operator jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Header Set Up Operator jobs in Illinois look for?

The top searched job categories for Header Set Up Operator jobs in Illinois are:

What cities in Illinois are hiring for Header Set Up Operator jobs?

Cities in Illinois with the most Header Set Up Operator job openings:

Header Set Up Operator jobs near you
Infographic showing various Header Set Up Operator job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 19% Part Time, 3% Contract, and 1% Nights. Highlights an 91% Physical, 1% Hybrid, and 8% Remote job distribution.

Cold Heading Setup Operator

Shakeproof - ITW

Elk Grove Village, IL • On-site

Full-time

Re-posted 15 days ago

Job description

Company Description
ITW Shakeproof serves major automotive OEMs and their tier suppliers with metal, cold-headed fasteners totaling approximately $160m in revenue. In addition to ITW's industry leading research and development capabilities, ITW Shakeproof enhances our customers' competitive advantage by:
• Maintaining advanced engineering and manufacturing facilities in North America.
• Exchanging product, process, and benchmarking information with sister units worldwide.
• Continually improving processes, material, and designs to ensure every product exceeds customer specifications while providing unparalleled value.
We are currently seeking set-up operators on 1st and 2nd shift.
Job Description
Sets up and operates single or multi die double stroke (SDDS) cold header and forge pointer to produce quality automotive fasteners from cold metal rod or wire by performing the following duties:
• Selects, installs, and aligns died, cutting tools, guides, and stops to set up machine.
• Sets controls to synchronize machine actions for various operations on workpiece in specified sequence.
• Adjusts settings of dies on controls, as required, to produce product within specified tolerances and meeting quality standards.
• Positions coil of metal wire, or rod on feed spindle and threads it through straightening rolls into feed mechanism.
• Verifies dimensions of workpieces with specifications. Modifies and grinds thread roll dies as necessary.
• Recognize and inspect quality issues and troubleshoots process or quality issues with engineers to correct and document.
• Starts machines to produce sample product and measures for conformance with specifications.
• Complies with all safety rules and TS16949 policies and operating procedures.
• Maintains, oils, and cleans machines on a regular basis. Drains and cleans oil trays; dumps scrap and sweeps and mop floors to maintain housekeeping standards.
• Keeps tools well organized and reorder as necessary to assure proper inventory levels.
• Ensures all quality and safety documentation is completed.
• Other responsibilities as needed.
Qualifications
• High School diploma or the equivalent required; Associates degree preferred
• Prior experience operating single and multi-die header machines
• Strong mechanical aptitude
• Ability to read and interpret documents such as safety rules, operating, and maintenance instructions, and procedure manuals
• Ability to complete routine production and quality reports.
• Ability to lift up to 30 pounds repetitively
• Understanding and compliance with safety rules and regulations
• Strong verbal and written communication skills
• Ability to stand 8 hours; bend regularly
Additional Information
We are an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, national origin, disability status, protected veteran status, or any characteristic protected by law.

Apply