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Gear Design Jobs (NOW HIRING)

Rivian

Sr. Mechanical Engineer, Gearbox

Tustin, CA · On-site

$107K - $134K/yr

ISO 1328 Apply plastic gear design guidelines per Standard: VDI 2736 accounting for shrinkage, thermal expansion, moisture absorption, and wear Create detailed 3D models of plastic gears, gearboxes ...

Rivian

Sr. Mechanical Engineer, Gearbox

Tustin, CA · On-site

$107K - $134K/yr

ISO 1328 • Apply plastic gear design guidelines per Standard: VDI 2736 accounting for shrinkage, thermal expansion, moisture absorption, and wear • Create detailed 3D models of plastic gears ...

Rivian

Sr. Mechanical Engineer, Gearbox

Tustin, CA · On-site

$107K - $134K/yr

ISO 1328 • Apply plastic gear design guidelines per Standard: VDI 2736 accounting for shrinkage, thermal expansion, moisture absorption, and wear • Create detailed 3D models of plastic gears ...

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Mechanical stress analysis, material and heat treatment selection, tolerance and fit analyses, lubrication, spur and helical gear design, statics and dynamics, noise and vibration and a variety of ...

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Mechanical stress analysis, material and heat treatment selection, tolerance and fit analyses, lubrication, spur and helical gear design, statics and dynamics, noise and vibration and a variety of ...

Milwaukee Tool

Design Engineer II

Brookfield, WI

Mechanical stress analysis, material and heat treatment selection, tolerance and fit analyses, lubrication, spur and helical gear design, statics and dynamics, noise andvibrationand a variety of ...

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Gear Design information

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$22K

$85.7K

$154K

How much do gear design jobs pay per year?

As of Sep 9, 2026, the average yearly pay for gear design in the United States is $85,667.00, according to ZipRecruiter salary data. Most workers in this role earn between $55,500.00 and $108,500.00 per year, depending on experience, location, and employer.

What is a gear design?

A Gear Design job involves creating and optimizing gears for mechanical systems, ensuring they meet performance, durability, and efficiency requirements. Engineers in this role use CAD software and engineering principles to design gears for applications in automotive, aerospace, industrial machinery, and more. They analyze factors like load capacity, material selection, and manufacturing processes to ensure reliable gear operation. Collaboration with manufacturing teams and testing prototypes are also key aspects of the job.

What are the key skills and qualifications needed to thrive in gear design, and why are they important?

To thrive in Gear Design, you need a strong background in mechanical engineering, sound knowledge of gear theory, materials science, and CAD proficiency, often supported by a relevant engineering degree. Familiarity with design software like SolidWorks or CATIA, and analysis tools such as ANSYS or KISSsoft, as well as industry certifications, are commonly expected. Excellent problem-solving abilities, attention to detail, and effective teamwork and communication skills are essential soft skills in this field. These qualifications are critical to ensure the development of precise, reliable, and cost-effective gear systems that meet industry standards and performance requirements.

What are some of the typical challenges faced in a gear design role, and how are they addressed?

Gear Design professionals often deal with challenges such as optimizing gear performance while balancing constraints like weight, cost, and manufacturability. They must account for factors like material selection, load requirements, and noise reduction, all while ensuring the gears can be produced efficiently at scale. Overcoming these challenges usually involves working closely with cross-functional teams—including manufacturing, quality assurance, and R&D—to validate designs and test prototypes. Staying updated with new materials and design methodologies also helps address evolving industry needs. Successful gear designers are adaptable and proactive in researching solutions to deliver innovative and reliable components.

More about Gear Design jobs

What states have the most Gear Design jobs?

States with the most job openings for Gear Design jobs include:

What are popular job titles for Gear Design?

Popular job titles for Gear Design:

Gear Design jobs near you
Infographic showing various Gear Design job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 89% Full Time, 7% Part Time, and 3% Contract. Highlights an 81% Physical, 4% Hybrid, and 15% Remote job distribution, with an average salary of $85,667 per year, or $41.2 per hour.

MRO Design Engineer - Rotating Equipment

Houston, TX • On-site

The Premier Resources Group
See more jobs at The Premier Resources Groupexternal

$72K - $98K/yr

Full-time

Posted 7 days ago

Job description

MRO Design Engineer - Rotating Equipment
Location: Houston, TX
Employment Type: Full-Time / Direct-Hire
Work Arrangement: Full-Time Onsite
Position Overview
We are seeking an MRO Design Engineer to support the inspection, repair, modification, and upgrade of complex rotating equipment and industrial power transmission systems. This hands-on engineering role combines mechanical design, reverse engineering, failure analysis, and manufacturing support with direct involvement in shop-floor repair and overhaul activities.
The ideal candidate will have a Mechanical Engineering background, strong SolidWorks capabilities, and experience with rotating equipment, gear drives, mechanical power transmission, or industrial equipment repair.
Key Responsibilities
Mechanical Design & MRO Engineering
  • Develop engineering solutions for the repair, modification, and upgrade of industrial rotating equipment
  • Evaluate equipment and components to determine repair, reuse, or replacement requirements
  • Perform dimensional inspections and reverse engineering of components and assemblies
  • Develop detailed 3D models, mechanical drawings, and component specifications using SolidWorks
  • Perform engineering calculations supporting gear manufacturing and repair
  • Define engineering scopes of work and develop repair procedures and manufacturing instructions

Failure Analysis & Technical Support
  • Perform failure and root cause analysis on mechanical equipment and components
  • Prepare technical reports documenting findings and recommended corrective actions
  • Troubleshoot complex mechanical, manufacturing, and equipment performance issues
  • Provide hands-on engineering support during machining, inspection, assembly, and repair activities
  • Implement corrective actions to ensure repairs meet engineering and quality requirements

Project & Customer Support
  • Support projects from initial equipment inspection through repair and final delivery
  • Collaborate with customers, suppliers, field service, manufacturing, and operations teams
  • Provide technical guidance to shop personnel throughout repair and manufacturing activities
  • Ensure repairs and modifications meet customer specifications, engineering standards, and quality expectations

Required Qualifications
  • Bachelor's degree in Mechanical Engineering
  • 2+ years of mechanical design or manufacturing engineering experience
  • Strong proficiency with SolidWorks, CAD, and 3D mechanical modeling
  • Strong understanding of mechanical design principles, engineering drawings, and manufacturing processes
  • Experience developing detailed engineering drawings and technical documentation
  • Strong mechanical troubleshooting, analytical, and problem-solving skills
  • Ability to provide hands-on engineering support within a manufacturing or service center environment
  • Strong written and verbal communication skills

Preferred Qualifications
  • 4+ years of mechanical design, manufacturing, or MRO engineering experience
  • Experience with rotating equipment, industrial gear drives, or mechanical power transmission systems
  • Hands-on gearbox repair, overhaul, inspection, or manufacturing experience
  • Knowledge of gear design and engineering calculations
  • Experience with fluid film and rolling element bearings
  • Knowledge of vibration analysis and rotating equipment diagnostics
  • Experience with failure analysis and reverse engineering
  • Proficiency with Microsoft 365/Office Suite
  • Ability to travel occasionally as required

Candidate Must-Haves
  • Bachelor's degree in Mechanical Engineering
  • 2+ years of mechanical design or manufacturing engineering experience
  • Strong SolidWorks and CAD experience
  • Experience creating mechanical models and detailed engineering drawings
  • Strong understanding of mechanical components and manufacturing processes
  • Willingness to work full-time onsite in Houston, TX

Apply