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Full Time Pyrolysis Jobs (NOW HIRING)

ETCH, INC Thermal Mechanical Engineer - Baltimore, MD Full-time ETCH is a startup commercializing a ... Experience with chemical plants, hydrogen systems, pyrolysis, or similar is highly preferred

Structural Analyst IILocation: Remote, Office Access potential Employment Type: Full-time ... pyrolysis, andblockchanges on structural performance. Analyze nozzle inserts, exit cones ...

ETCH, INC Thermal Mechanical Engineer - Baltimore, MD Full-time ETCH is a startup commercializing a ... Experience with chemical plants, hydrogen systems, pyrolysis, or similar is highly preferred

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Full Time Pyrolysis information

What is a full time pyrolysis job?

Full time pyrolysis jobs involve working with the process of pyrolysis, which is the thermal decomposition of materials at high temperatures in the absence of oxygen, usually to convert waste materials like plastics, biomass, or tires into useful products such as bio-oil, gas, and char. Employees in these roles may operate and maintain pyrolysis equipment, monitor process conditions, ensure safety protocols, and conduct quality control. These positions are typically found in recycling plants, waste management companies, or industries focused on sustainable energy and environmental solutions.

What are the key skills and qualifications needed to thrive as a full time pyrolysis operator?

To thrive as a Full-Time Pyrolysis Operator, you need a solid understanding of chemical processes, safety procedures, and relevant technical training, often supported by a background in chemical engineering or industrial operations. Familiarity with automated control systems, process monitoring tools, and adherence to environmental and safety certifications like OSHA is essential. Attention to detail, problem-solving skills, and effective teamwork are valuable soft skills for this role. These competencies ensure safe, efficient, and compliant operation of pyrolysis equipment, minimizing risks and maximizing productivity.

What are some common challenges faced by operators in a full time pyrolysis plant, and how can they be addressed?

Operators in a full-time pyrolysis plant often encounter challenges such as maintaining optimal operating temperatures, managing feedstock variability, and ensuring safety protocols are strictly followed. It's important to monitor equipment continuously, as even minor fluctuations can affect product quality or cause downtime. Regular training and communication with maintenance and safety teams help address these issues, while following established standard operating procedures minimizes risks and enhances process efficiency.

What is the difference between Full Time Pyrolysis vs Full Time Chemical Technician?

AspectFull Time PyrolysisFull Time Chemical Technician
Required CredentialsRelevant certifications, technical training in pyrolysis processesAssociate's or Bachelor's in Chemistry or related field, certifications may vary
Work EnvironmentIndustrial plants, waste management facilities, high-temperature environmentsLaboratories, manufacturing plants, chemical processing facilities
Industry UsageWaste-to-energy, recycling, renewable energy sectorsPharmaceutical, manufacturing, chemical production industries

Full Time Pyrolysis and Full Time Chemical Technician roles share technical training requirements but differ mainly in work environment and industry focus. Pyrolysis specialists work primarily in waste management and renewable energy sectors, while chemical technicians are more common in laboratories and chemical manufacturing. Both roles require technical skills, but their daily tasks and industry applications vary significantly.

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The most popular types of Pyrolysis jobs are:

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Infographic showing various Full Time Pyrolysis job openings in the United States as of August 2026, with employment types broken down into 100% Full Time. Highlights an 75% In-person, and 25% Remote job distribution.

Thermal Mechanical Engineer

ETCH, Inc

Baltimore, MD

Full-time

Re-posted 26 days ago


Key responsibilities

  • Design and optimize reactor systems, including annulus reactor bundles and high-temperature components.

  • Lead mechanical design and layout of balance-of-plant systems such as heat exchangers, piping, valves, and gas handling equipment.

  • Support the transition from pilot to commercial-scale systems through engineering analysis, system optimization, and collaboration with fabrication and operations teams.


Job description

ETCH, INC                                                                                                                  

Thermal Mechanical Engineer - Job Description

Baltimore, MD             Full-time

ETCH is a startup commercializing a radically new and efficient decarbonization technology for the simultaneous greenhouse gas-free production of hydrogen and solid carbon from natural gas.  

Primary duties include leading the design and development of advanced reactor systems and supporting infrastructure. This role will be central to scaling from pilot to commercial systems, with a strong emphasis on reactor bundles, high-temperature design, and balance-of-plant (BOP) integration. Focus will be on design, improving performance and efficiency, and safety of the processes all while driving continuous improvements and innovations. 

Other duties include:

Reactor & Core System Design

  • Design and optimize annulus reactor bundles, including thermal uniformity, flow distribution, and mechanical integrity
  • Develop detailed mechanical designs for pilot reactor modifications and scale-up to 5 MTPD (metric tons per day) reactor systems
  • Perform thermal and structural calculations for high-temperature operation (1000C environments)
  • Evaluate materials of construction considering creep, thermal expansion, and chemical compatibility

Structural & Mechanical Systems

  • Design structural supports for reactor systems, accounting for thermal expansion, vibration, and load conditions
  • Ensure mechanical robustness and maintainability of reactor assemblies
  • Develop expansion joints, supports, and interfaces between hot and cold sections

Balance of Plant (BOP) & Layout

  • Lead mechanical design and layout for balance-of-plant systems, including:
  • Heat exchangers
  • Piping systems
  • Valves and flow control
  • Gas handling systems
  • Develop plant layout and equipment arrangement for pilot and commercial facilities
  • Ensure proper integration between reactor core and BOP systems

Engineering Analysis & Optimization

  • Conduct thermal modeling (CFD/FEA preferred) and heat transfer analysis
  • Perform stress analysis and lifecycle evaluation of critical components
  • Support optimization of system efficiency, uptime, and reliability

Execution & Scale-Up

  • Support transition from pilot to commercial-scale systems
  • Work closely with fabrication teams, vendors, and operations
  • Participate in installation, commissioning, and troubleshooting

Qualifications:

  • Education: Bachelor's or Master's degree in Mechanical Engineering or related field
  • 5+ years of experience in: High-temperature systems, Reactor design / process equipment, Thermal systems engineering
  • Experience with chemical plants, hydrogen systems, pyrolysis, or similar is highly preferred
  • Strong fundamentals in: Heat transfer, Fluid mechanics, Structural mechanics
    Experience with:
  • CAD tools (SolidWorks, Inventor, or similar)
  • FEA/CFD tools (ANSYS, COMSOL, etc.)
  • High-temperature alloys, ceramics, and refractory materials
  • Pressure systems and piping design codes (ASME preferred)

Preferred Attributes

  • Experience designing modular or bundled reactor systems
  • Familiarity with scale-up challenges (pilot commercial)
  • Hands-on mindset with ability to work in fast-paced startup environments
  • Strong problem-solving and ownership attitude

An ability to work independently as well as in a team environment toward timely execution of goals is required.

For immediate consideration, please submit your resume to  jobs@etchmaterials.com.

ETCH is committed to equal opportunity for its employees. To that end, ETCH does not discriminate on the basis of sex, gender, marital status, pregnancy, race, color, ethnicity, national origin, age, disability, religion, sexual orientation, gender identity or expression, veteran status or other legally protected characteristic. ETCH is committed to providing qualified individuals access to all employment programs, benefits and activities on the basis of demonstrated ability, performance and merit without regard to personal factors that are irrelevant to the program involved.

Compensation commensurate with relevant experience.