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Flying Probe Jobs in Wisconsin (NOW HIRING)

Test Support Technician

Appleton, WI · On-site

$46K - $69K/yr

Flying Probe * ICT * General office equipment and materials Work Environment: * The work setting should have a manufacturing environment with suitable lighting, comfortable temperatures, and moderate ...

Program and maintain testing equipment including ICT, Flying Probe, and X-ray systems * Conduct thorough failure analysis and implement corrective actions * Monitor and improve testing station ...

Flying Probe information

What is a Flying Probe tester?

A Flying Probe tester is an automated testing machine used primarily in electronics manufacturing to check the functionality and connectivity of printed circuit boards (PCBs). Unlike traditional test fixtures, it uses moveable probes that 'fly' to various test points on the board, making it suitable for prototypes and small production runs. Flying Probe testers can detect issues such as open circuits, short circuits, and component placement errors without needing a custom fixture for each board design. This flexibility makes them a cost-effective solution for low- to medium-volume testing and quick turnaround times.

What are some common challenges faced by Flying Probe Test Engineers, and how can they be addressed?

Flying Probe Test Engineers often encounter challenges such as diagnosing intermittent faults, managing varying test coverage requirements for different PCB designs, and optimizing test times. These can be addressed by staying updated on the latest test strategies, collaborating closely with design and production teams to clarify test points, and leveraging advanced software tools for efficient fault detection and analysis. Regular communication with engineering and quality assurance teams helps ensure the testing process aligns with overall production goals and quality standards.

What is the difference between Flying Probe vs Automated Test Engineer?

AspectFlying ProbeAutomated Test Engineer
CredentialsTechnical diploma or certification in electronics or PCB testingBachelor's degree in electrical engineering or related field
Work EnvironmentElectronics manufacturing, PCB testing labsElectronics, software, and hardware testing environments
Industry UsagePCB manufacturing, electronics assemblyElectronics product development, quality assurance
Job FocusManual and semi-automated PCB testing using flying probe machinesDesign, develop, and maintain automated testing systems and scripts

Flying Probe technicians primarily operate testing equipment to verify PCB functionality, while Automated Test Engineers develop and manage automated testing systems. Both roles are essential in electronics manufacturing but differ in technical scope and responsibilities.

What are the key skills and qualifications needed to thrive as a Flying Probe Test Engineer, and why are they important?

To thrive as a Flying Probe Test Engineer, you need a solid understanding of electronics, PCB testing principles, and troubleshooting, usually backed by a degree in electrical engineering or a related field. Familiarity with flying probe testers (such as those from Takaya or Acculogic), test software, and CAD systems is essential. Strong analytical skills, attention to detail, and effective problem-solving abilities are critical soft skills for this position. These competencies ensure accurate fault detection and efficient testing, which are vital for maintaining high product quality in electronics manufacturing.
What are popular job titles related to Flying Probe jobs in Wisconsin? For Flying Probe jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Flying Probe jobs in Wisconsin look for? The top searched job categories for Flying Probe jobs in Wisconsin are:
Test Support Technician

Test Support Technician

Plexus Corp.

Appleton, WI • On-site

$46K - $69K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 18 days ago


Job description

About us: At Plexus, our vision is to help create the products that build a better world. Driven by a passion for excellence, we partner with leading Aerospace/Defense, Healthcare/Life Sciences and Industrial companies to design, manufacture and service some of the world's most transformative products, including advanced surgical systems, diagnostic instruments, healthcare imaging equipment, mission critical aerospace systems, and electric vehicle (EV) charging solutions. Visit Plexus.com to learn more about our unwavering commitment to our vision.
When we invest in our people, we invest in building a better world.
With a vision rooted in the wellbeing and inclusive engagement of our team members, our customers, their end users and our communities, people are the heart of what we do and who we are. It is our values that unite us and guide us in everything that we do, including how we operate, behave and interact to foster a workplace where every team member feels valued and empowered to contribute their best.
Our values include: Growing our People, Building Belonging, Innovating Responsibly, Delivering Excellence and Creating Customer Success.
As a team member, you will engage in impactful work through global collaboration and the use of emerging technologies, join an inclusive culture where every team member is valued and working toward a greater purpose, and be empowered to reach your full potential through various development programs designed to accelerate your growth.
Plexus offers a comprehensive benefits package designed to support team members' wellbeing, including medical, dental, and vision insurance, paid time off, retirement savings, and opportunities for professional development. We also prioritize work-life balance and offer a variety of perks to enhance the team member experience. For more information, visit our US benefits website at usbenefits.plexus.com. Our commitment to pay range transparency fosters an equitable workplace, where everyone can feel valued. The annual compensation range for this position is stated below. The salary offered within this range will be based upon the geographic location, work experience, education, licensure requirements and/or skill level. Salary Range:
$46,200.00 - $69,200.00
Purpose Statement: Develop and sustain test and inspection programs for one or multiple manufacturing test platforms.
Key Job Accountabilities:
  • Review and react to key process indicators to increase program capability while maintaining a low false call level. Identify program or system gaps and identify and implement solutions to close these gaps across the site.
  • Actively listen and respond to the needs of internal customers and actively participate as a member of the sector team to support external customer satisfaction. Contribute to the sector team by providing technical leadership at the product level, utilizing strong communication skills to secure optimal effectiveness in all aspects of the testing area. Works with planners and manufacturing Supervisors/Leads to support established production schedule priorities.
  • Supports manufacturing Operators and Technicians in troubleshooting and debugging test equipment, test software, and products, supporting root cause failure analysis and implementing solutions to reduce or eliminate downtime. Lead calibration and preventative maintenance of equipment. As required, support new equipment evaluations and provide feedback.
  • Developed new programs, completed test acceptance/validations, and implemented engineering changes while maintaining program integrity on one or more manufacturing test platforms.
  • Lead the development of Specific Function Training, Assembly Build Instructions, or other training to support the operation of the equipment for the Operators or Manufacturing Test Technicians. As required, attend training sessions at vendors to improve expertise and train other individuals on the content learned.

Education/Experience Qualifications:
  • Associate's Degree with 2 or more years of related experience is preferred. An equivalent combination of education and/or experience will be considered.
  • Proven hands-on experience in the development and fine-tuning of AOI, AXI plus experience developing, debugging, and sustaining programs for Flying Probe or supporting ICT programs and fixtures.
  • Intermediate Verbal and Written Communication Skills.
  • Intermediate Electrical.
  • Intermediate Decision Making and Problem Solving.
  • Basic Teamwork.

Other Qualifications:
  • Able to support and respond to challenging build schedules
  • Strong diagnostic skills are expected
  • AOI
  • AXI
  • Flying Probe
  • ICT
  • General office equipment and materials

Work Environment:
  • The work setting should have a manufacturing environment with suitable lighting, comfortable temperatures, and moderate noise.
  • Minimal travel may be required to meet the needs of the business (estimated 5%).

We are pleased to provide reasonable accommodations to individuals with disabilities or special requirements. If you need an application accommodation, please contact us by email at GHQ.TA@plexus.com. Please include your contact information and clearly describe how we can help you. This email is for accommodation requests only and cannot be used to inquire about the status of applications.
We are an Equal Opportunity Employer (EOE) and do not discriminate based on race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.
Some offers of employment are contingent upon successfully passing a drug screen and/or background check.