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Flex Injection Molding Engineer Jobs in Wisconsin

htna

Senior Project Engineer

Milwaukee, WI · On-site

$102K - $133K/yr

The Senior Project Engineer will A) act as an injection molding technical expert helping the product development teams get higher-risk projects done, and B) troubleshoot current projects. For higher ...

McDonald Plastic Molding

Senior Project Engineer

Cuba City, WI · On-site

$99K - $129K/yr

We are a custom injection molding company known for producing high quality products that meet the needs of our customers. SUMMARY The Sr. Project Engineer is responsible for managing the introduction ...

htna

AMG Tooling Engineer

Milwaukee, WI · On-site

Job Summary Under the direction of the Mold Manufacturing Manager, the AMG Tooling Engineer is responsible for ensuring higher-risk injection molding projects, from quote through PPAP, are optimized ...

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Flex Injection Molding Engineer information

What is the difference between Flex Injection Molding Engineer vs Injection Molding Technician?

AspectFlex Injection Molding EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in molding processesTechnical diploma or certification in molding or manufacturing
Work EnvironmentDesign, process optimization, troubleshooting in manufacturing plantsOperate and maintain molding machines on the production floor
ResponsibilitiesDeveloping processes, improving product quality, troubleshooting complex issuesSetting up machines, monitoring production, performing routine maintenance

The Flex Injection Molding Engineer focuses on process development, design, and troubleshooting, often working on process optimization and quality improvement. In contrast, the Injection Molding Technician handles daily machine operation and maintenance. Both roles are essential in manufacturing but differ in scope and responsibilities.

What are some common challenges faced by flex injection molding engineers, and how can they be addressed in a production setting?

Flex Injection Molding Engineers often encounter challenges such as maintaining consistent product quality, troubleshooting equipment malfunctions, and minimizing cycle times while maximizing efficiency. Addressing these issues typically involves collaborating closely with cross-functional teams, implementing robust process monitoring systems, and staying up to date with the latest advancements in molding technology. Proactively participating in root cause analysis and continuous improvement initiatives can also help engineers overcome these challenges and contribute to a more streamlined production environment.

What are the key skills and qualifications needed to thrive as a flex injection molding engineer?

To thrive as a Flex Injection Molding Engineer, you need a strong background in plastics engineering, process optimization, and manufacturing principles, generally supported by a degree in engineering or a related field. Familiarity with injection molding machines, CAD/CAM software, and industry standards such as ISO or Six Sigma certifications is typically required. Strong problem-solving, communication, and project management skills help you collaborate with cross-functional teams and resolve production challenges effectively. These skills ensure efficient, high-quality, and cost-effective production of molded components in a competitive manufacturing environment.

What does a flex injection molding engineer do?

A Flex Injection Molding Engineer is responsible for designing, optimizing, and overseeing the manufacturing process of plastic parts using injection molding technology, often in flexible or contract manufacturing environments. They work on improving mold designs, selecting suitable materials, setting machine parameters, and troubleshooting production issues to ensure high-quality and cost-effective products. Their role often involves collaborating with product designers, quality control teams, and production staff to achieve efficient and reliable mass production of plastic components.
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Flex Injection Molding Engineer jobs near you

Senior Project Engineer

htna

Milwaukee, WI • On-site

$102K - $133K/yr

Full-time

Re-posted yesterday

Job description

Job Summary:

The Senior Project Engineer will A) act as an injection molding technical expert helping the product development teams get higher-risk projects done, and B) troubleshoot current projects. For higher-risk new product launches, the project engineer will work closely with project managers to anticipate issues, work to avoid them, and assist with risk reduction efforts. All of this is done while raising the skill level of product development team members and improving our systems and processes. This position ultimately helps all projects – whether involved directly or not – get delivered safely, on time, within scope, and within budget while optimizing OEE. The Project Engineer will act as a technical liaison between all cross-functional teams. This will be achieved while maintaining HellermannTyton's Quality and EHS certifications by supporting all corporate policies, procedures, work instructions, and required documentation.

 

Essential Functions:

  • Participate in Advanced Molding Group Steering Committee. Review systems and processes with the rest of the SteerCo looking for OFI (opportunities for improvement).
  • Technical expertise: Provide consultation on part design, materials, mold design, tooling specifications, processing, and manufacturing feasibility. Uses skills to anticipate and avoid issues.
  • Cross-functional collaboration: Work with project managers, product development engineers, tooling engineers, process engineers, automation, quality, and others to ensure success.
  • Quoting assistance. Support product management to develop quotes for complex injection molding.
  • Continuous improvement: Identify initiatives to improve systems, processes, and workflow efficiency.
  • Troubleshooting: Support manufacturing by troubleshooting product problems as assigned.
  • Support validation, testing, and documentation of new or modified processes and systems.
  • Ensure all project activities comply with safety, quality, and environmental standards.
  • Identify opportunities to improve OEE and reduce the price of non-conformance / cost of poor quality. 

 

Skills:

  • Understands injection molded product development of IATF, ISO, AS9100, APQP, PPAPs, scientific injection molding, injection mold design, and many different polymers, etc.
  • Working knowledge of statistics (Cp, Cpk, standard deviation, SPC). 
  • Project management understanding, including budgeting, scheduling, and risk management.
  • Experience with CAD software, Microsoft O365, flow analysis, and project management tools.
  • Familiarity with continuous improvement methods and root cause analysis tools (5Whys, 8D’s, A3, etc.)
  • Understanding of equipment design, automation, and process validation.
  • Understands injection mold design, mold materials, mold components, and manufacturing methods.
  • Able to coordinate and interpret plastic flow analyses.
  • Excellent communication and interpersonal skills with the ability to influence across organizational levels.
  • Demonstrated critical thinking.
  • Strong analytical and organizational abilities.
  • Results-driven with a collaborative mindset
  • Demonstrated curiosity.
  • Understanding of how people learn and a willingness to help others learn.
  • Ability to manage multiple priorities in a fast-paced manufacturing environment.

 

What You'll Bring

Education & Experience:

  • Bachelor’s degree in Plastics, Mechanical, or Manufacturing Engineering or related discipline.
  • 7+ years of engineering experience in plastic injection molding manufacturing environment.
  • Proven experience managing capital projects and leading cross-functional teams.

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