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Flex Injection Molding Engineer Jobs in Brookfield, WI

Senior Project Engineer

Milwaukee, WI · On-site

$102K - $133K/yr

The Senior Project Engineer will A) act as an injection molding technical expert helping the product development teams get higher-risk projects done, and B) troubleshoot current projects. For higher ...

Sr. Process Engineer

Mukwonago, WI · On-site

$102K - $132K/yr

Be process matter expert in injection molding process supporting and guiding the molding role process engineers * Work with project launch team support the launch of new product lines in the plant ...

Sr. Process Engineer

Mukwonago, WI · On-site

$102K - $132K/yr

Be process matter expert in injection molding process supporting and guiding the molding role process engineers * Work with project launch team support the launch of new product lines in the plant ...

Job Summary Under the direction of the Mold Manufacturing Manager, the AMG Tooling Engineer is responsible for ensuring higher-risk injection molding projects, from quote through PPAP, are optimized ...

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Showing results 1-20

Flex Injection Molding Engineer information

See Brookfield, WI salary details

$29.3K

$84.7K

$111.7K

How much do flex injection molding engineer jobs pay per year?

As of Aug 4, 2026, the average yearly pay for flex injection molding engineer in Brookfield, WI is $84,661.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,200.00 and $98,900.00 per year, depending on experience, location, and employer.

What is the difference between Flex Injection Molding Engineer vs Injection Molding Technician?

AspectFlex Injection Molding EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in molding processesTechnical diploma or certification in molding or manufacturing
Work EnvironmentDesign, process optimization, troubleshooting in manufacturing plantsOperate and maintain molding machines on the production floor
ResponsibilitiesDeveloping processes, improving product quality, troubleshooting complex issuesSetting up machines, monitoring production, performing routine maintenance

The Flex Injection Molding Engineer focuses on process development, design, and troubleshooting, often working on process optimization and quality improvement. In contrast, the Injection Molding Technician handles daily machine operation and maintenance. Both roles are essential in manufacturing but differ in scope and responsibilities.

What are some common challenges faced by flex injection molding engineers, and how can they be addressed in a production setting?

Flex Injection Molding Engineers often encounter challenges such as maintaining consistent product quality, troubleshooting equipment malfunctions, and minimizing cycle times while maximizing efficiency. Addressing these issues typically involves collaborating closely with cross-functional teams, implementing robust process monitoring systems, and staying up to date with the latest advancements in molding technology. Proactively participating in root cause analysis and continuous improvement initiatives can also help engineers overcome these challenges and contribute to a more streamlined production environment.

What are the key skills and qualifications needed to thrive as a flex injection molding engineer?

To thrive as a Flex Injection Molding Engineer, you need a strong background in plastics engineering, process optimization, and manufacturing principles, generally supported by a degree in engineering or a related field. Familiarity with injection molding machines, CAD/CAM software, and industry standards such as ISO or Six Sigma certifications is typically required. Strong problem-solving, communication, and project management skills help you collaborate with cross-functional teams and resolve production challenges effectively. These skills ensure efficient, high-quality, and cost-effective production of molded components in a competitive manufacturing environment.

What does a flex injection molding engineer do?

A Flex Injection Molding Engineer is responsible for designing, optimizing, and overseeing the manufacturing process of plastic parts using injection molding technology, often in flexible or contract manufacturing environments. They work on improving mold designs, selecting suitable materials, setting machine parameters, and troubleshooting production issues to ensure high-quality and cost-effective products. Their role often involves collaborating with product designers, quality control teams, and production staff to achieve efficient and reliable mass production of plastic components.
What are popular job titles related to Flex Injection Molding Engineer jobs in Brookfield, WI? For Flex Injection Molding Engineer jobs in Brookfield, WI, the most frequently searched job titles are:
What cities near Brookfield, WI are hiring for Flex Injection Molding Engineer jobs? Cities near Brookfield, WI with the most Flex Injection Molding Engineer job openings:
Infographic showing various Flex Injection Molding Engineer job openings in Brookfield, WI as of June 2026, with employment types broken down into 57% Full Time, 8% Part Time, 1% Temporary, 32% Contract, and 2% Nights. Highlights an 98% Physical, 1% Hybrid, and 1% Remote job distribution, with an average salary of $84,661 per year, or $40.7 per hour.

Process Technician - Plastic Injection Molding

Comar Engineering Services

West Bend, WI

$24.25 - $29.25/hr

Full-time

Posted 25 days ago


Job description

PROCESS TECHNICIAN - PLASTIC INJECTION MOLDING

Position Details

  • Employment Type: Full-time
  • Shift: Multiple shifts

Background & Experience

Required

  • High school diploma or technical/vocational education
  • At least three years of experience supporting manufacturing processes, preferably in molding operations
  • Strong understanding of injection molding processes, tooling, and cavity pressure monitoring systems
  • Working knowledge of scientific molding principles and formal validation methodologies (IQ/OQ/PQ)

Preferred

  • Experience with manufacturing ERP or MES systems
  • Prior work in regulated manufacturing environments (e.g., ISO 9001 and/or ISO 13485)
  • Exposure to both injection molding and extrusion processes

Key Areas of Responsibility

Equipment Support

  • Perform machine startups, changeovers, and parameter verification for injection molding operations
  • Monitor molding processes to ensure consistent output and compliance with quality standards
  • Diagnose and resolve equipment or part quality issues using structured troubleshooting and scientific molding techniques

Quality & Documentation

  • Complete required production and quality documentation accurately and timely
  • Inspect molded parts to verify conformance to specifications
  • Communicate tooling, equipment, or process concerns to maintenance, engineering, or quality teams

Collaboration & Improvement

  • Support process validation and improvement efforts, including DOE activities, CAPAs, and master process documentation
  • Provide technical input on tooling performance, mold benchmarking, and process capability improvements
  • Assist team members during breaks, absences, or priority production situations to maintain steady operations

Safety & Compliance

  • Maintain clean and organized work areas
  • Follow all applicable safety, GMP, and PPE requirements
  • Support a safe and reliable second-shift manufacturing operation