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Fea Analyst Jobs (NOW HIRING)

E) Analyze the test data to implement proper engineering approach into the FE model for further improvements. F) Ensure that FEA models and simulations comply with industry standards, best practices ...

FEA Engineer

Moriarty, NM · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

Finite Element Analysis (FEA): Perform FEA simulations to analyze the mechanical behavior of aerospace components, including stress, strain, thermal, vibration, and fatigue analysis. Ensure that all ...

PhD, CAE, structural FE Analysis on Mechanical components using FEA, ABAQUS, Hypermesh, Nastran NX Skills Required: * Performing structural FE Analysis on Mechanical components using FEA. * Identify ...

FEA Engineer

Tucson, AZ · On-site

$55.50 - $76/hr

Bolted Joint Analysis - Must * Explicit Dynamic Analysis * Correlation of Test Data with FEA Results Candidate Responsibilities * Support virtual product validation of earth movers and mining ...

FEA Engineer

Utica, MI

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

FEA Engineer Shelby Township, MI Temp to Hire ONSITE Position Summary ... Utilize specific non-linear analysis software to analyze design performance and conformance ...

FEA Engineer/ CAE Analyst (4-6 years, Abaqus & Hypermesh, heavy equipment domain) Candidate Responsibilities This role will support the virtual product validation of earth movers & mining equipment.

Perform steady-state and transient thermal analyses using Finite Element Analysis (FEA). Support design optimization through simulation-driven recommendations. Collaborate with design engineers to ...

Modeling & Simulation Engineer - FEA & CFD

Bayport, MN · On-site

$101K - $156K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Perform FEA analysis to understand critical product and process performance during the development process. * Collaborate with engineers and technicians on model validation using an appropriate real ...

This role emphasizes deep expertise in finite elements analysis (FEA), particularly non-linear behavior, shock, vibration, creep, thermal loading, and stress relaxation phenomena. The engineer will ...

Principal Mechanical FEA Engineer

Houston, TX · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Lead structural and thermo-mechanical analysis strategy for mechanical structures and assemblies used in ammonia cracking and separation systems, guiding design optimization through FEA-led decision ...

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Fea Analyst information

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How much do fea analyst jobs pay per year?

As of Aug 19, 2026, the average yearly pay for fea analyst in the United States is $73,261.00, according to ZipRecruiter salary data. Most workers in this role earn between $52,500.00 and $87,000.00 per year, depending on experience, location, and employer.

What is an FEA analyst?

FEA Analysts are professionals who use Finite Element Analysis (FEA) software to simulate and analyze the behavior of structures, components, or systems under various physical conditions. They help engineers predict how products will react to real-world forces, such as heat, vibration, and stress, before they are built. FEA Analysts interpret the simulation results, identify potential design flaws, and suggest improvements to ensure safety, reliability, and efficiency. Their work is essential in industries like automotive, aerospace, civil engineering, and manufacturing.

What are some common challenges faced by an FEA analyst when working on complex engineering projects?

FEA Analysts often encounter challenges such as accurately modeling complex geometries, selecting appropriate boundary conditions, and ensuring mesh quality to achieve reliable simulation results. Additionally, balancing project deadlines with the need for thorough validation and verification of results can be demanding. Collaboration with design engineers and project managers is essential to clarify requirements and address any discrepancies between simulation results and real-world testing.

What are the key skills and qualifications needed to thrive as an FEA analyst, and why are they important?

To thrive as an FEA Analyst, you need a solid understanding of engineering principles, finite element analysis techniques, and typically a degree in mechanical, civil, or aerospace engineering. Proficiency in FEA software such as ANSYS, Abaqus, or NASTRAN, as well as familiarity with CAD tools, is essential and sometimes complemented by relevant certifications. Strong analytical thinking, attention to detail, and effective communication skills help in interpreting results and collaborating with multidisciplinary teams. These capabilities ensure accurate simulations, reliable structural assessments, and effective integration of analysis results into the design and development process.

What is the difference between Fea Analyst vs Structural Engineer?

AspectFea AnalystStructural Engineer
Required CredentialsBachelor's in Engineering, certifications like FE or PE often preferredBachelor's or Master's in Civil or Structural Engineering, PE license often required
Work EnvironmentPrimarily office-based, using simulation softwareOffice and fieldwork, overseeing construction and design
Industry UsageCommon in aerospace, automotive, civil engineering for analysisPrimarily in construction, infrastructure, and building design

Fea Analysts focus on finite element analysis to evaluate structural performance using specialized software, while Structural Engineers design and oversee the construction of structures. Both roles require engineering credentials, but their daily tasks and industry applications differ.

Is a Fea Analyst a good career?

A Fea (Finite Element Analysis) analyst is a specialized engineering role focused on using simulation software to assess product durability and performance. It offers opportunities in industries like automotive, aerospace, and manufacturing, often requiring strong technical skills and knowledge of engineering principles. The career can be stable and rewarding for those with expertise in simulation tools and problem-solving abilities.
More about Fea Analyst jobs

What states have the most Fea Analyst jobs?

States with the most job openings for Fea Analyst jobs include:

Infographic showing various Fea Analyst job openings in the United States as of August 2026, with employment types broken down into 89% Full Time, 5% Part Time, and 6% Contract. Highlights an 80% Physical, 9% Hybrid, and 11% Remote job distribution, with an average salary of $73,261 per year, or $35.2 per hour.

Senior FEA Analyst - Nuclear Fuel Behavior & Operations

Epoch Biodesign

Austin, TX • On-site

$112.50 - $137.50/hr

Other

Medical, Dental, Vision, PTO

Posted 13 days ago


Job description

About Aalo Atomics

Aalo Atomics is pioneering a new era in clean energy with factory‑fabricated microreactors designed to deliver affordable, scalable, and reliable nuclear power. Our mission is to make nuclear energy globally accessible, starting with the Aalo‑1, a 10 MWe reactor leveraging cutting‑edge safety, modularity, and efficiency. Based in Austin, TX, we’re rapidly growing as we work to deploy the world’s first fleet of advanced microreactors. Join us and help revolutionize energy for a sustainable future.

About the role

We are seeking a highly specialized Senior FEA Analyst to lead the high‑fidelity computational modeling and safety evaluation of nuclear fuel assemblies and core components at Aalo. In this role, you will focus on the extreme multi‑physics environment of the reactor core, analyzing thermo‑mechanical fuel rod behavior, fuel‑cladding evolution, and long‑term degradation mechanisms. You will act as the primary technical authority bridging fuel performance engineering with rigorous regulatory safety margins, directly influencing fuel design optimization for operational reliability and accident tolerance.

What you’ll do
  • Multi‑Physics Fuel Modeling: Develop and execute high‑fidelity 2D and 3D finite element models to simulate the coupled thermo‑mechanical behavior of fuel rods, pellets, and cladding under steady‑state, transient, and accident scenarios (RIA/LOCA).
  • Interface & Interaction Analysis: Conduct detailed evaluations of Pellet‑Cladding Mechanical Interactions (PCMI) and Pellet‑Cladding Thermal Interactions (PCTI), capturing localized stress concentrations, mechanical locking, and cladding strain.
  • Microstructural Performance Integration: Simulate time‑and‑burnup‑dependent fuel phenomena, including fission gas release, fuel swelling, densification, thermal conductivity degradation, and cladding creep/hydriding.
  • Code Application & Customization: Utilize and adapt state‑of‑the‑art nuclear fuel performance codes (e.g., BISON, FRAPCON/FRAPTRAN, ENIGMA) alongside commercial solvers to predict fuel life‑cycle behavior.
  • V&V and Quality Assurance: Lead rigorous Verification and Validation (V&V) procedures for fuel performance models in strict compliance with ASME NQA‑1 quality standards.
  • Regulatory Technical Support: Compile, review, and authorize formal technical reports and licensing topical reports to defend fuel safety margins before nuclear regulatory authorities (e.g., US NRC).
Qualifications
  • Education: Master’s or Ph.D. degree in Nuclear Engineering, Materials Science, Mechanical Engineering, or a highly relevant engineering discipline.
  • Experience: Minimum of 5–8+ years of experience in computational mechanics, with at least 3 years dedicated specifically to nuclear fuel performance modeling or core materials evaluation.
  • Software & Code Expertise: Advanced proficiency with nuclear fuel burnup and performance codes (specifically BISON or FRAPCON), paired with commercial implicit solvers (Abaqus or ANSYS Mechanical).
Core Competencies
  • Deep understanding of high‑temperature material science, radiation effects on materials (swelling, creep), and fracture mechanics.
  • Proven capability in scripting and code customization (Python, C++, or Fortran) to automate workflows and implement custom material subroutines.
  • Familiarity working within rigid nuclear quality assurance frameworks (NQA‑1).
Preferred Qualifications
  • Experience modeling advanced technology fuels, such as Accident Tolerant Fuel (ATF) concepts, doped UO₂, silicide fuels, or liquid metal/molten salt reactor fuel elements.
  • Active or prior U.S. DOE Q‑Level or DoD Secret security clearance.
  • Strong track record of publishing peer‑reviewed research or presenting technical findings to nuclear regulatory bodies.
Requirements
  • Based in the United States
  • Willing to work on‑site in Austin, TX
What We Offer
  • Competitive salary starting at $125,000
  • Health, Dental, Vision Insurance
  • Paid Time Off
  • Corporate Gym Membership
Additional Information

Aalo Atomics provides a collaborative and supportive work environment, opportunities for professional growth, intellectually challenging careers, and competitive compensation. Aalo Atomics is an equal opportunity employer and considers all employment decisions without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, veteran status, or any other characteristic protected by law.

Applicants must be U.S. Citizens or U.S. Persons in compliance with 10 CFR Part 810 and may not hold non‑compliant foreign citizenships.

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