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$73.3K

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How much do fea analyst jobs pay per year?

As of Sep 12, 2026, the average yearly pay for fea analyst in the United States is $73,261.00, according to ZipRecruiter salary data. Most workers in this role earn between $52,500.00 and $87,000.00 per year, depending on experience, location, and employer.

What is an FEA analyst?

FEA Analysts are professionals who use Finite Element Analysis (FEA) software to simulate and analyze the behavior of structures, components, or systems under various physical conditions. They help engineers predict how products will react to real-world forces, such as heat, vibration, and stress, before they are built. FEA Analysts interpret the simulation results, identify potential design flaws, and suggest improvements to ensure safety, reliability, and efficiency. Their work is essential in industries like automotive, aerospace, civil engineering, and manufacturing.

What are some common challenges faced by an FEA analyst when working on complex engineering projects?

FEA Analysts often encounter challenges such as accurately modeling complex geometries, selecting appropriate boundary conditions, and ensuring mesh quality to achieve reliable simulation results. Additionally, balancing project deadlines with the need for thorough validation and verification of results can be demanding. Collaboration with design engineers and project managers is essential to clarify requirements and address any discrepancies between simulation results and real-world testing.

What are the key skills and qualifications needed to thrive as an FEA analyst, and why are they important?

To thrive as an FEA Analyst, you need a solid understanding of engineering principles, finite element analysis techniques, and typically a degree in mechanical, civil, or aerospace engineering. Proficiency in FEA software such as ANSYS, Abaqus, or NASTRAN, as well as familiarity with CAD tools, is essential and sometimes complemented by relevant certifications. Strong analytical thinking, attention to detail, and effective communication skills help in interpreting results and collaborating with multidisciplinary teams. These capabilities ensure accurate simulations, reliable structural assessments, and effective integration of analysis results into the design and development process.

What is the difference between Fea Analyst vs Structural Engineer?

AspectFea AnalystStructural Engineer
Required CredentialsBachelor's in Engineering, certifications like FE or PE often preferredBachelor's or Master's in Civil or Structural Engineering, PE license often required
Work EnvironmentPrimarily office-based, using simulation softwareOffice and fieldwork, overseeing construction and design
Industry UsageCommon in aerospace, automotive, civil engineering for analysisPrimarily in construction, infrastructure, and building design

Fea Analysts focus on finite element analysis to evaluate structural performance using specialized software, while Structural Engineers design and oversee the construction of structures. Both roles require engineering credentials, but their daily tasks and industry applications differ.

Is a Fea Analyst a good career?

A Fea (Finite Element Analysis) analyst is a specialized engineering role focused on using simulation software to assess product durability and performance. It offers opportunities in industries like automotive, aerospace, and manufacturing, often requiring strong technical skills and knowledge of engineering principles. The career can be stable and rewarding for those with expertise in simulation tools and problem-solving abilities.
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What states have the most Fea Analyst jobs?

States with the most job openings for Fea Analyst jobs include:

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Fea Analyst jobs near you
Infographic showing various Fea Analyst job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $73,261 per year, or $35.2 per hour.

FEA Analyst / Mechanical Engineer

Vadnais Heights, MN • On-site

Zen Sherpa LLC
See more jobs at Zen Sherpa LLCexternal

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 29 days ago

Job description

???? On-site???? Travel: ~10% annually

We’re looking for a Finite Element Analysis (FEA) Analyst to support advanced engineering simulations and mechanical design work for complex machinery, heavy equipment, and high‑capacity structures. Your work directly impacts product performance, safety, and innovation across our customers’ engineering programs.

You’ll analyze and improve the structural mechanics of mechanical systems, lead design efforts, and contribute to cutting‑edge engineering initiatives across multiple industries.

Requirements

???? What You’ll Do
  • Perform FEA simulations (linear, nonlinear, contact, buckling, fatigue, large‑deflection) using ANSYS or similar tools
  • Analyze and validate crane structures, lifting beams, rigging components, and heavy mechanical systems
  • Develop 3D models, detailed drawings, and engineering documentation in SolidWorks, Inventor, or Creo
  • Conduct hand calculations to verify FEA results and support design decisions
  • Lead mechanical design from concept through prototype, testing, and field implementation
  • Support customers with rapid engineering assessments and problem‑solving
  • Generate engineering reports, test plans, and work packs for fabrication and field execution
  • Collaborate with cross‑functional teams, fabricators, and field technicians
  • Mentor junior engineers and contribute to design reviews and process improvements
???? Must‑Have Qualifications
  • BSME 10+ years or MSME with 5+ years of hands-on, demonstrated FEA experience with the analysis of major components of heavy equipment that could be mobile or stationary equipment
  • 10+ years of mechanical engineering experience in cranes, lifting systems, or heavy mechanical equipment
  • Advanced FEA experience (ANSYS strongly preferred)
  • Strong background in structural mechanics, weldments, heavy steel structures, and load‑bearing systems
  • Proficiency in SolidWorks, Inventor, or Pro/E/Creo
  • Demonstrated ability to produce well‑documented calculations, FEA reports, and design packages
  • U.S. Citizen or Green Card holder
  • Ability to travel up to ~10%
???? Preferred Experience
  • Designing cranes, hoists, lifting beams, gantries, or high‑capacity structures
  • Experience with hydraulic or mechanical powertrain systems
  • Familiarity with offshore, industrial, or construction lifting environments
  • Knowledge of ASME B30, API, DNV, ABS or similar standards
  • Hands‑on exposure to fabrication, testing, or field commissioning
???? Work Environment
  • On-site at our Little Canada, MN offices
  • Occasional travel to customer sites, fabrication shops, or test facilities
  • Work closely with multidisciplinary engineering teams and field personnel

Benefits

We value our team's well-being and offer a robust benefits package to support your professional and personal growth:

  • Competitive Compensation: An attractive base salary, commensurate with experience.
  • Generous Time Off: Paid holidays, PTO, and flexible time off to recharge and maintain work-life balance.
  • Retirement Savings: 401(k) plan to secure your future.
  • Health and Wellness: Comprehensive medical, dental, vision, and life insurance coverage.
  • Disability Protection: Short-term and long-term disability plans for peace of mind.