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Fea Analyst Jobs in Michigan (NOW HIRING)

Dicastal North America Inc.

CAE Engineer

Livonia, MI · On-site

Develop and execute FEA simulations including static, dynamic, fatigue, and nonlinear analyses using tools such as HyperWorks, OptiStruct, and ABAQUS. Perform fatigue analysis using nCode or FEMFAT ...

ROUSH

CAE NVH & Durability Analyst I

Livonia, MI · On-site

This individual will build FEA models and conduct Computer-Aided Engineering (CAE) analysis supported by sound engineering explanation and hand calculations. Click Here to meet our CAE Manager and ...

ROUSH

CAE NVH & Durability Analyst I

Livonia, MI · On-site

This individual will build FEA models and conduct Computer-Aided Engineering (CAE) analysis supported by sound engineering explanation and hand calculations. Click Here to meet our CAE Manager and ...

Rivian

Sr. CAE Engineer

Plymouth, MI · On-site

$98K - $123K/yr

In addition, you will drive the development of new FEA analysis procedures and correlation effort to test to improve analysis capability. You will work cross-functionally with Manufacturing Engineers ...

Dicastal North America, Inc

CAE Engineer

Livonia, MI · On-site

... analysis and contribute directly to the design of automotive aluminum castings. The ideal candidate will possess extensive hands-on experience in both FEA simulation and the product development ...

Rivian

Sr. CAE Engineer

Plymouth, MI · On-site

$98K - $123K/yr

In addition, you will drive the development of new FEA analysis procedures and correlation effort to test to improve analysis capability. You will work cross-functionally with Manufacturing Engineers ...

Dicastal North America

CAE Engineer

Livonia, MI · On-site

... analysis and contribute directly to the design of automotive aluminum castings. The ideal candidate will possess extensive hands-on experience in both FEA simulation and the product development ...

Rivian

Sr. CAE Engineer

Plymouth, MI · On-site

$98K - $123K/yr

In addition, you will drive the development of new FEA analysis procedures and correlation effort to test to improve analysis capability. You will work cross-functionally with Manufacturing Engineers ...

Invio Automation

Senior Design Engineer

Lansing, MI · On-site

This role performs advanced design and FEA analysis on high-complexity systems while translating customer requirements into engineered solutions. The Senior Design Engineer manages projects from ...

Roush

CAE NVH & Durability Analyst I

Livonia, MI

This individual will build FEA models and conduct Computer-Aided Engineering (CAE) analysis supported by sound engineering explanation and hand calculations. Click Here to meet our CAE Manager and ...

Invio Automation

Senior Design Engineer

Lansing, MI · On-site

This role performs advanced design and FEA analysis on high-complexity systems while translating customer requirements into engineered solutions. The Senior Design Engineer manages projects from ...

Tata Technologies

Design Release Engineer

Auburn Hills, MI · On-site

$38 - $43.50/hr

Lead virtual team to design and perform CFD and FEA analysis for components to meet performance. * Support pilot and pre-production build process at the assembly plant for development and ...

New

Horstman Inc

Mechanical Engineer

Sterling Heights, MI · On-site

Perform stress calculations, basic structural/FEA analyses, and select materials, hardware, seals, bearings, gears, and other components. * Coordinate prototyping, testing, validation, corrective ...

Socket.dev

Electrical Engineer (Rotation)

Pontiac, MI · On-site

... FEA analysis, engine cycle analysis, project engineering, engine test, component test, systems engineering, materials and process engineering, factory automation, product support. At the end of the ...

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All JobsFea Analyst JobsFea Analyst Jobs in Michigan

Fea Analyst information

See Michigan salary details

$27K

$63.9K

$113.3K

How much do fea analyst jobs pay per year?

As of Sep 14, 2026, the average yearly pay for fea analyst in Michigan is $63,854.00, according to ZipRecruiter salary data. Most workers in this role earn between $45,800.00 and $75,800.00 per year, depending on experience, location, and employer.

What is an FEA analyst?

FEA Analysts are professionals who use Finite Element Analysis (FEA) software to simulate and analyze the behavior of structures, components, or systems under various physical conditions. They help engineers predict how products will react to real-world forces, such as heat, vibration, and stress, before they are built. FEA Analysts interpret the simulation results, identify potential design flaws, and suggest improvements to ensure safety, reliability, and efficiency. Their work is essential in industries like automotive, aerospace, civil engineering, and manufacturing.

What are some common challenges faced by an FEA analyst when working on complex engineering projects?

FEA Analysts often encounter challenges such as accurately modeling complex geometries, selecting appropriate boundary conditions, and ensuring mesh quality to achieve reliable simulation results. Additionally, balancing project deadlines with the need for thorough validation and verification of results can be demanding. Collaboration with design engineers and project managers is essential to clarify requirements and address any discrepancies between simulation results and real-world testing.

What are the key skills and qualifications needed to thrive as an FEA analyst, and why are they important?

To thrive as an FEA Analyst, you need a solid understanding of engineering principles, finite element analysis techniques, and typically a degree in mechanical, civil, or aerospace engineering. Proficiency in FEA software such as ANSYS, Abaqus, or NASTRAN, as well as familiarity with CAD tools, is essential and sometimes complemented by relevant certifications. Strong analytical thinking, attention to detail, and effective communication skills help in interpreting results and collaborating with multidisciplinary teams. These capabilities ensure accurate simulations, reliable structural assessments, and effective integration of analysis results into the design and development process.

What is the difference between Fea Analyst vs Structural Engineer?

AspectFea AnalystStructural Engineer
Required CredentialsBachelor's in Engineering, certifications like FE or PE often preferredBachelor's or Master's in Civil or Structural Engineering, PE license often required
Work EnvironmentPrimarily office-based, using simulation softwareOffice and fieldwork, overseeing construction and design
Industry UsageCommon in aerospace, automotive, civil engineering for analysisPrimarily in construction, infrastructure, and building design

Fea Analysts focus on finite element analysis to evaluate structural performance using specialized software, while Structural Engineers design and oversee the construction of structures. Both roles require engineering credentials, but their daily tasks and industry applications differ.

Is a Fea Analyst a good career?

A Fea (Finite Element Analysis) analyst is a specialized engineering role focused on using simulation software to assess product durability and performance. It offers opportunities in industries like automotive, aerospace, and manufacturing, often requiring strong technical skills and knowledge of engineering principles. The career can be stable and rewarding for those with expertise in simulation tools and problem-solving abilities.

What are popular job titles related to Fea Analyst jobs in Michigan?

For Fea Analyst jobs in Michigan, the most frequently searched job titles are:

What job categories do people searching Fea Analyst jobs in Michigan look for?

The top searched job categories for Fea Analyst jobs in Michigan are:

Fea Analyst jobs near you
Infographic showing various Fea Analyst job openings in Michigan as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $63,854 per year, or $30.7 per hour.

FEA Structural Analyst - Nastran, ANSA, Static, Modal, Frequency response Analysis (No Visa Sponsors

Sterling Heights, MI • On-site

Detroit Engineered Products
Motor Vehicle Manufacturing • 51 - 200 employees
Learn more about Detroit Engineered Productsexternal

Other

Re-posted 27 days ago

Job description

Position Overview
Join our team as a Finite Element Analysis (FEA) Engineer and help shape the future of our current and next-generation vehicles. We're looking for a highly motivated, well-rounded engineer with strong structural design fundamentals and a genuine passion for advanced analysis methods.
In this role, you'll move seamlessly between classical hand calculations, traditional FEA, non-traditional/meshless analysis tools, and data analysis to enable fast, informed decisions. You will collaborate closely with design and test engineering teams to develop, analyze, and optimize components and subsystems that make a real impact.
What You'll Do
  • Perform system- and sub-system-level Finite Element Analysis (FEA) to support vehicle and component-level designs.
  • Conduct linear and non-linear stress analysis for static, dynamic, shock, and vibration environments.
  • Perform bolted joint analysis using classical calculations for joint sizing.
  • Explore and apply non-traditional / meshless analysis methods and tools to accelerate early design studies and trade-offs.
  • Evaluate and validate new analysis tools and workflows, and document best practices for the broader team.
  • Provide design guidance to product teams to improve structural performance, weight, cost, and manufacturability.
  • Clearly communicate analysis assumptions, methods, and results to both technical and non-technical stakeholders.
  • Prepare clear, well-structured analysis reports and presentations for diverse audiences.
  • Contribute to additional projects and responsibilities as needed, based on your interests and strengths.

Minimum Qualifications - What You Bring
  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Civil/Structural Engineering, or a related field.
  • 5-7 years of relevant experience in structural analysis and FEA (or an equivalent combination of education and experience).
  • Hands-on experience with the ANSA/META software suite, including model generation and manipulation.
  • Experience with analysis solvers such as Nastran/Optistruct and LS-Dyna.
  • Familiarity with Static Analysis, Modal & Direct Transient, and Frequency Response analysis methods.
  • Familiarity with bolted joint design and calculations.
  • Experience with non-traditional structural analysis tools such as SimSolid, SimLab, etc.
  • Strong communication skills and confidence presenting results to non-technical audiences.
  • Proficiency with Microsoft Office applications, including Teams for virtual collaboration.
  • Ability to prioritize analysis assignments with minimal guidance, manage schedule and budget, and proactively escalate issues when needed.

Skills That Will Help You Stand Out
  • Working knowledge of Siemens Teamcenter and CAD tools such as Siemens NX, PTC Creo, and/or VisMockup.
  • Experience with nCode/Glyphworks for fatigue and durability assessments.
  • Experience with vehicle-level NVH assessments in FEA.
  • Familiarity with FEA design optimization tools and workflows.
  • Experience applying machine learning or statistical methods to simulation data.
  • Python programming and scripting skills

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