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Fea Analyst Jobs in Michigan (NOW HIRING)

This role performs advanced design and FEA analysis on high-complexity systems while translating customer requirements into engineered solutions. The Senior Design Engineer manages projects from ...

Graduate-level coursework in Finite Element Analysis (FEA). * Thesis, research, or project experience involving structural analysis. * Experience with nonlinear FEA projects. * Minimum 4 years of ...

Principal Customer Service Engineer

Livonia, MI · On-site

$92K - $171K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Lead delivery of FEA-based engineering consulting projects across multiple industries * Develop end-to-end simulation workflows tailored to customer needs * Perform advanced analyses including linear ...

Technical Product Manager - HyperView

Troy, MI · On-site

$158K - $182K/yr

HyperView enables engineers across automotive, aerospace, and industrial sectors to efficiently interpret large-scale finite element analysis (FEA) data and derive actionable insights. In this role ...

HyperView enables engineers across automotive, aerospace, and industrial sectors to efficiently interpret large-scale finite element analysis (FEA) data and derive actionable insights. In this role ...

Abaqus - Primary FEA solver (required) HyperMesh - Pre-processing, meshing, and model setup nCode or fe-safe - Fatigue and durability analysis Experience Required: 4+ years of experience working with ...

Abaqus - Primary FEA solver (required) HyperMesh - Pre-processing, meshing, and model setup nCode or fe-safe - Fatigue and durability analysis Experience Required: 4+ years of experience working with ...

New

Minimum of 3 years of working in Abaqus performing non-linear FEA, 5 preferred.Experience Preferred:5 or more years of experience specifically in CAE structural modeling and simulation analysis ...

Abaqus - Primary FEA solver (required) HyperMesh - Pre-processing, meshing, and model setup nCode or fe-safe - Fatigue and durability analysis Experience Required: 4+ years of experience working with ...

Machine Design Engineer

Grand Rapids, MI

$43 - $50/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Perform analysis and validation of designs using FEA and GD&T to ensure performance, reliability, and manufacturability. * Research, quote, and select appropriate components for automated equipment ...

Senior Mechanical Engineer, Fuel Cells

Ann Arbor, MI · On-site

$105K - $135K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Perform and review tolerance analysis, structural analysis (FEA), and materials selection. * Oversee design documentation, drawing release, and configuration management activities. * Coordinate ...

Showing results 21-40

Fea Analyst information

See Michigan salary details

$27K

$63.9K

$113.3K

How much do fea analyst jobs pay per year?

As of Aug 17, 2026, the average yearly pay for fea analyst in Michigan is $63,854.00, according to ZipRecruiter salary data. Most workers in this role earn between $45,800.00 and $75,800.00 per year, depending on experience, location, and employer.

What is an FEA analyst?

FEA Analysts are professionals who use Finite Element Analysis (FEA) software to simulate and analyze the behavior of structures, components, or systems under various physical conditions. They help engineers predict how products will react to real-world forces, such as heat, vibration, and stress, before they are built. FEA Analysts interpret the simulation results, identify potential design flaws, and suggest improvements to ensure safety, reliability, and efficiency. Their work is essential in industries like automotive, aerospace, civil engineering, and manufacturing.

What are some common challenges faced by an FEA analyst when working on complex engineering projects?

FEA Analysts often encounter challenges such as accurately modeling complex geometries, selecting appropriate boundary conditions, and ensuring mesh quality to achieve reliable simulation results. Additionally, balancing project deadlines with the need for thorough validation and verification of results can be demanding. Collaboration with design engineers and project managers is essential to clarify requirements and address any discrepancies between simulation results and real-world testing.

What are the key skills and qualifications needed to thrive as an FEA analyst, and why are they important?

To thrive as an FEA Analyst, you need a solid understanding of engineering principles, finite element analysis techniques, and typically a degree in mechanical, civil, or aerospace engineering. Proficiency in FEA software such as ANSYS, Abaqus, or NASTRAN, as well as familiarity with CAD tools, is essential and sometimes complemented by relevant certifications. Strong analytical thinking, attention to detail, and effective communication skills help in interpreting results and collaborating with multidisciplinary teams. These capabilities ensure accurate simulations, reliable structural assessments, and effective integration of analysis results into the design and development process.

What is the difference between Fea Analyst vs Structural Engineer?

AspectFea AnalystStructural Engineer
Required CredentialsBachelor's in Engineering, certifications like FE or PE often preferredBachelor's or Master's in Civil or Structural Engineering, PE license often required
Work EnvironmentPrimarily office-based, using simulation softwareOffice and fieldwork, overseeing construction and design
Industry UsageCommon in aerospace, automotive, civil engineering for analysisPrimarily in construction, infrastructure, and building design

Fea Analysts focus on finite element analysis to evaluate structural performance using specialized software, while Structural Engineers design and oversee the construction of structures. Both roles require engineering credentials, but their daily tasks and industry applications differ.

Is a Fea Analyst a good career?

A Fea (Finite Element Analysis) analyst is a specialized engineering role focused on using simulation software to assess product durability and performance. It offers opportunities in industries like automotive, aerospace, and manufacturing, often requiring strong technical skills and knowledge of engineering principles. The career can be stable and rewarding for those with expertise in simulation tools and problem-solving abilities.
Infographic showing various Fea Analyst job openings in Michigan as of August 2026, with employment types broken down into 13% Internship, 81% Full Time, and 6% Contract. Highlights an 100% In-person job distribution, with an average salary of $63,854 per year, or $30.7 per hour.

Senior Design Engineer

Invio Automation

Lansing, MI • On-site

Full-time

Re-posted 27 days ago


Invio Automation rating

6.6

Company rating: 6.6 out of 10

Based on 6 frontline employees who took The Breakroom Quiz

394th of 490 rated machine equipment manufacturers


Job description

THE COMPANY
Invio Automation is a leading provider of advanced automation solutions, serving high-growth markets including medical device and life sciences, renewable energy, mobility, logistics & fulfillment, and heavy industry. Our collaborative teams deliver mission-critical R&D pre-validation services that lay the foundation for full-scale automation systems-where precision, efficiency, and accuracy are essential to success. With ten locations across North America and a global network of partners, Invio maintains a strong presence in key regions where local service and support matter.
Invio's proven portfolio of Industry 4.0 technology includes Autonomous Guided Vehicles (AGVs) for heavyweight applications, turnkey assembly lines, welding automation, lift-assist tools for safety-critical operations, robotic cells, multi-station assembly systems, bonding and welding technologies, vision systems, and precision dispensing solutions such as high-viscosity pumps, impulse bag sealing, and needle bending.
Working at Invio means making a direct impact on the future of American manufacturing. We are committed to improving the lives of those who partner with us by designing and integrating custom-engineered automation solutions that enhance safety, increase efficiency, and raise product quality for our customers.
DESCRIPTION
Senior Design Engineers apply engineering theory and real-world experience to design industrial ergonomic systems and material handling equipment. They lead modeling and detailing tasks, ensuring compliance with engineering standards, specifications, and quality requirements. This role performs advanced design and FEA analysis on high-complexity systems while translating customer requirements into engineered solutions. The Senior Design Engineer manages projects from concept through installation and communicates technical solutions clearly to both internal and external stakeholders.
ESSENTIAL DUTIES AND RESPONSIBILITIES
  • Complete 3D designs and assemblies for industrial tooling and automated systems.
  • Analyze as-built design information and prepare design update plans.
  • Create field sketches, layouts, and detailed drawings in accordance with customer and company standards.
  • Perform FEA and advanced design analysis to validate structural integrity and functionality.
  • Work directly with customers on design concepts, feasibility assessments, and improvement opportunities.
  • Lead discussions around manufacturability, ergonomics, and design efficiency.
  • Manage revisions and support customer satisfaction through proactive communication and problem resolution.
  • Lead creation and approval of technical specifications, ensuring accuracy and completeness.
  • Manage the technical execution of projects from concept through completion.
  • Oversee complete project setup, documentation, and issue resolution.
  • Ensure adherence to engineering processes and documentation standards for all assigned projects.
  • Lead timely responses for customers, delegating tasks and ensuring follow-through.
  • Refine technical communications for clarity and precision.
  • Mentor teammates and lead cross-functional collaboration between design, manufacturing, and project teams.
  • Deliver technical presentations and lead discussions with customers and internal stakeholders.
  • Inspire and support the team during complex or high-pressure projects, maintaining engagement and morale.
  • Set the example for professional conduct, accountability, and technical excellence.
  • Serve as a safety ambassador within the department and across the site.
  • Provide technical guidance and project direction to junior engineers.
  • Perform other duties as assigned.

Qualifications:
  • Minimum of 5 years of experience in tooling design/automation design, including FEA.
  • Technically proficient with 3D CAD Modeling programs
  • Strong working knowledge of mechanical principles, understanding of 3D models, layout drawings and engineering specifications
  • Ability to apply engineering theories to design industrial ergonomic systems and automated tooling.
  • Strong interpersonal and communication skills, with the ability to collaborate across disciplines and with customers.
  • Capable of managing multiple projects in a fast-paced, dynamic environment.
  • Excellent organizational and planning skills; able to adapt to changing priorities.
  • Demonstrated ability to learn and apply new technologies.
  • Proficiency in Microsoft Office (Word, Excel, PowerPoint, Outlook).

EDUCATION
  • Bachelor's degree in mechanical engineering or a related field preferred.
  • 5 to 10 years of relevant engineering experience in tooling, automation, or system design preferred.

INVIO AUTOMATION'S CORE VALUES
  • We take pride in the reliability of our team and the difficult problems we solve for customers.
  • We deliver real customer value that positively impacts the lives of those around us.
  • We are dependable. Relationships and trust matter.
  • Our ingenuity and desire to improve lives will complement our suite of solutions.
  • We strive to demonstrate that our attention to detail does not start or end with the solutions we engineer and deliver.
  • We believe exceptional service is better demonstrated than said.

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