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Failure Analysis Engineer Jobs in Houston, TX (NOW HIRING)

Foxconn Assembly LLC

QA Engineer - IB4

Houston, TX · On-site

QA Engineer - IB4 Locations: Houston (IB4) Business Units: CESBG Job Classification: Exempt Summary ... The ideal candidate has a strong background in hardware testing, failure analysis, and quality ...

AOI

Reliability Engineer

Sugar Land, TX · On-site

$100 - $125/hr

Failure analysis Root cause analysis for failures, Implement corrective actions and develop reports. Cooperation Collaborate with RD/process engineers to integrate reliability practices early in ...

Mahindra Tractors

FIELD QUALITY ENGINEER

Houston, TX · On-site

Field Quality Engineer LOCATION: Houston, TX DIRECT REPORTS: No FLSA STATUS: Exempt REPORTS TO ... Independent exposure to parts Failure Analysis and problem resolution. * Able to inspect parts as ...

Flowserve

Production Planner/ Project Engineer

Pasadena, TX · On-site

$70K - $95K/yr

As a Mechanical Project Engineer, you will manage end-to-end pump overhaul, repair, and engineering ... Conduct root cause failure analyses (RCFA) and diagnostic assessments on disassembled centrifugal ...

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Failure Analysis Engineer information

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$43.5K

$89K

$129.4K

How much do failure analysis engineer jobs pay per year?

As of Sep 8, 2026, the average yearly pay for failure analysis engineer in Houston, TX is $88,984.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,800.00 and $112,700.00 per year, depending on experience, location, and employer.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Senior roles or those with specialized skills in materials or electronics can earn higher salaries, often exceeding $120,000 annually.
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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Houston, TX as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $88,984 per year, or $42.8 per hour.

FA Engineer (G-Project)

Foxconn Assembly LLC

Houston, TX • On-site

Full-time

Re-posted 18 days ago

Job description

Position: FA Engineer
Supervisor: Test & FA Engineering Manager
Department: Engineering
Location: Houston or relocation required
Main functions
1) PROCESS DEVELOPMENT: The FA Engineer will be responsible for developing and improving the testing and failure analysis process of each defective good that needs to have a functional test done in the Service Center (RMA parts from DC and other parts from the internal MRB process). The FA Engineer also advises on requirements to support the Test Engineering team in building testing capability for different parts, modules, and assemblies.
2) EDUCATION: The FA Engineer is responsible for educating system technicians on all related testing and the FA process.
3) REPORTING: The FA Engineer will be responsible for creating a functional part of failure reports and supply root cause analysis together with the QA MRB team.
FA Engineer is also responsible for following the quantity of tested parts and analyse the failure rate. Check KPI-s like SNR ( 2nd Return) and NTF (No Trouble Found). Advise actions for improvement.
Duties and Responsibilities (Including but not Limited to...)
1) NEW PRODUCT INTRODUCTION: During the introduction of new products, the FA Engineer will work together with QA and PE team to identify all parts and modules that need functional test and FA analysis. FA engineer cooperates to set up the test specification a requirements
2) QUALITY: The FA Engineer will work with the Quality MRB group in order to process all RMA and MRB units according to internal and customer/vendor requirements in terms of quantity, deadline, and value.
3) TEAMWORK: During all of the activities related to the Service Center, the FA Engineer will be required to cooperate with all departments within the Facility and will be required to act a proactive team member, taking a lead role on all testing and failure analysis related issues.
4) DOCUMENTATION: The FA engineer is responsible for creating test instructions, relevant SOPs, and process documentation for all parts and modules that need to be tested and analysed in the Service Center.
FA Engineer should work together with the QA team to create FA reports for RMA parts.
Decision-making authority:
1. Reports any issues to the immediate supervisor.
Communication authority:
2. Communicates with the supervisor as required.
Job specification
Qualification / Experience
  1. Word, Excel user.
  2. Relevant College or University.
  3. Special PC skills ( eg, CAD ).
  4. Advanced written English.
  5. Advanced spoken English.
  6. 3 years of experience in the relevant field.
Primary skills
  1. Communication skills
  2. Mathematical, analytical skills
  3. Visual thinking
  4. Adaptability skills
  5. Independent work.
  6. Problem solving
  7. Logical skills
  8. High Endurance.
  9. Good verbal skills.
Secondary skills and competencies
  1. Mechanical assembly
  2. IT systems/networks.

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