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Extrusion Operations Manager Jobs in Virginia (NOW HIRING)

Sabert

Plant Operations Manager

Richmond, VA · On-site

BASIC FUNCTION The Plant Operations Manager oversees the daily execution of manufacturing ... Deep knowledge of Thermoforming and Extrusion processes. Specific experience with CPET, PET, or PP ...

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Extrusion Operations Manager information

What are some common challenges faced by an Extrusion Operations Manager, and how can they be addressed?

Extrusion Operations Managers often encounter challenges such as maintaining consistent product quality, minimizing equipment downtime, and managing a diverse team across multiple shifts. Addressing these challenges requires strong troubleshooting skills, effective training programs, and fostering open communication among team members. Implementing regular preventive maintenance and leveraging data-driven process improvements can also help maintain efficiency and product standards.

What are the key skills and qualifications needed to thrive as an Extrusion Operations Manager, and why are they important?

To thrive as an Extrusion Operations Manager, you need in-depth knowledge of extrusion processes, manufacturing operations, and a relevant engineering or technical degree. Familiarity with extrusion machinery, quality control systems, and production management software like ERP systems is typically required. Leadership, problem-solving, and strong communication skills help manage teams and drive continuous improvement. These skills are critical for ensuring efficient production, maintaining product quality, and meeting organizational goals in a manufacturing environment.

What does an Extrusion Operations Manager do?

An Extrusion Operations Manager oversees the production process where raw materials are shaped into specific forms using extrusion machinery. They are responsible for managing staff, ensuring safety and quality standards, optimizing production efficiency, and troubleshooting process issues. This role also involves coordinating maintenance, overseeing inventory, and implementing continuous improvement initiatives to meet production goals. Effective communication and leadership skills are essential for managing teams and maintaining smooth operations.
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Infographic showing various Extrusion Operations Manager job openings in Virginia as of June 2026, with employment types broken down into 5% Internship, 18% As Needed, 31% Full Time, 18% Temporary, 6% Contract, and 22% Nights. Highlights an 85% Physical, 2% Hybrid, and 13% Remote job distribution.
Plant Operations Manager

Plant Operations Manager

Sabert Corporation

Richmond, VA • On-site

Full-time

Posted 8 days ago

Key responsibilities

  • Plan and direct all manufacturing activities to meet or exceed production goals.

  • Direct and mentor Production Supervisors, ensuring alignment with key plant metrics.

  • Identify and champion continuous improvement initiatives to reduce costs and boost efficiency.

Sabert rating

7.0

Company rating: 7.0 out of 10

Based on 14 frontline employees who took The Breakroom Quiz

65th of 112 rated packaging manufacturers

Job description

Description
BASIC FUNCTION
The Plant Operations Manager oversees the daily execution of manufacturing strategies to ensure peak operational performance. Reporting to the Plant Manager, this role leads a team of supervisors to drive a culture of high performance and continuous improvement. The primary goal is to exceed benchmarks in Safety, Quality, Labor Efficiency, OEE, Material Utilization, Sustainability, and Cost Control.
ESSENTIAL DUTIES AND RESPONSIBILITIES
Operational Leadership
  • Strategy Execution: Plan and direct all manufacturing activities to meet or exceed production goals.
  • Workflow Optimization: Structure processes and staffing levels to ensure maximum output with minimal waste.
  • Quality & Compliance: Maintain strict production conditions to meet customer specs and regulatory requirements.
  • Resource Management: Analyze material usage (virgin vs. regrind) to optimize cost and product integrity.

People & Culture
  • Team Development: Direct and mentor Production Supervisors, ensuring alignment with key plant metrics.
  • Safety & Morale: Foster a "Safety First" culture that promotes a positive, inclusive, and high-energy work environment.
  • Talent Pipeline: Manage staffing levels through proactive recruitment, interviewing, and comprehensive training programs.

Continuous Improvement (CI)
  • Operational Excellence: Identify and champion CI initiatives, leveraging Lean or Six Sigma methodologies to reduce costs and boost efficiency.
  • Innovation: Propose and implement cost-effective upgrades to production processes and equipment.
  • OEE Focus: Maximize Overall Equipment Effectiveness across all lines through strategic scheduling and resource allocation.

REQUIRED KNOWLEDGE, SKILLS, AND ABILITIES
  • Technical Expertise: Deep knowledge of Thermoforming and Extrusion processes. Specific experience with CPET, PET, or PP materials is highly preferred.
  • Decision Making: Strong ability to make data-driven decisions in a fast-paced environment.
  • Communication: Exceptional interpersonal skills with the ability to influence and engage staff at all levels.
  • Drive: A results-oriented leader with high personal initiative and a sense of ownership over the plant's success.
  • Tech Savvy: Proficient in Microsoft Office (specifically Excel for data analysis) and ERP systems.

REQUIRED EDUCATION & EXPERIENCE
  • Education: Bachelor's degree in manufacturing, Engineering, or a related technical field.
  • Experience: 10+ years in manufacturing, with at least 5 years in a formal management role.
  • Project Management: Proven track record of managing equipment installations or large-scale process improvement projects.
  • Hands-on Background: Direct experience operating or troubleshooting Thermoforming and Extrusion machinery.

OTHER
  • Maintain compliance with all company policies regarding safety, product legality (SQF/BRC), security, and regulatory standards.

What Sabert employees say

Pay

Hours and flexibility

Workplace

Get the full story on Breakroom

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About Sabert

Sourced by ZipRecruiter

Industry

Plastics packaging film and sheet (including laminated) manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

Sayreville, NJ, US

Year founded

1983

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