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$20

$29

How much do expander operator jobs pay per hour?

As of May 30, 2026, the average hourly pay for expander operator in the United States is $20.07, according to ZipRecruiter salary data. Most workers in this role earn between $16.83 and $22.12 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Expander Operator, and why are they important?

To thrive as an Expander Operator, you need mechanical aptitude, attention to detail, and a high school diploma or equivalent, often with experience in a manufacturing environment. Familiarity with expander machines, measurement tools like calipers and micrometers, and adherence to safety protocols are typically required. Strong problem-solving abilities, effective communication, and a focus on teamwork help operators excel in identifying and resolving equipment issues. These skills and qualities are crucial to maintaining production efficiency, ensuring product quality, and promoting a safe work environment.

What are some common challenges faced by Expander Operators and how can they be addressed?

Expander Operators often face challenges such as maintaining precise control over machine parameters to ensure product quality, troubleshooting equipment malfunctions, and keeping up with production targets in a fast-paced environment. Effective communication with maintenance and quality assurance teams is crucial for quickly resolving issues and minimizing downtime. Staying proactive with routine equipment checks and participating in ongoing training can help operators stay updated on best practices and new technologies, leading to fewer operational disruptions and more efficient workflows.

What are Expander Operators?

Expander Operators are skilled technicians responsible for operating and maintaining expander machines, which are commonly used in industries such as oil and gas, power generation, and manufacturing. These machines are designed to increase the pressure or decrease the temperature of gases through expansion, playing a crucial role in processes like gas liquefaction, refrigeration, and cryogenics. Expander Operators monitor equipment, perform routine maintenance, troubleshoot issues, and ensure the safe and efficient operation of the systems. Their work helps maintain optimal production levels and ensures compliance with safety and quality standards.

What is the difference between Expander Operator vs Drilling Operator?

AspectExpander OperatorDrilling Operator
CredentialsHigh school diploma or equivalent, specialized trainingHigh school diploma or equivalent, technical training
Work EnvironmentManufacturing plants, pipeline facilitiesOil rigs, drilling sites
Industry UsageGas processing, pipeline expansionOil and gas exploration, drilling operations
Common Search/ComparisonExpander Operator vs Drilling Operator

The main difference between an Expander Operator and a Drilling Operator lies in their work environments and functions. Expander Operators focus on pipeline expansion and gas processing, working mainly in manufacturing or pipeline facilities. Drilling Operators are involved in oil and gas exploration, working on drilling rigs. Both roles require technical skills and safety training, but their daily tasks and industry settings differ significantly.

More about Expander Operator jobs
What job categories do people searching Expander Operator jobs look for? The top searched job categories for Expander Operator jobs are:
Expander Operator jobs near you
Expander Operator - Coil - 3rd Shift

Expander Operator - Coil - 3rd Shift

Baltimore Aircoil Company

Dayton, TN

Full-time

Posted 13 days ago

Baltimore Aircoil Company rating

6.7

Company rating: 6.7 out of 10

Based on 15 frontline employees who took The Breakroom Quiz

323rd of 415 rated machine equipment manufacturers

Job description

COMPETENCIES

The Expander Operator is a member of the coil manufacturing team and is responsible for following standard work to assemble a wide variety of coil units in a safe manner. The Expander Operator works as member of the larger plant assembly team and may flex to any of the departments or work stations as volume dictates.  The employee demonstrates BAC’s values of Earning Trust, Embracing Responsibility, Showing Courage, and Driving Innovation, and is committed to achieving technical expertise in their department.  The purpose for every position at BAC regardless of department or level can be summed up as doing the right thing in the right way.

 

KNOWLEDGE & SKILLS

Expander Operator will be responsible for expanding a final assembly coil.

PRINCIPAL ACCOUNTABILITIES

  • Read and interpret engineering drawings (blueprints)
  • Understand all measurement equipment used in department (caliper,
  • micrometers, protractor, tape measure etc.)
  • Basic math skills
  • Utilize standard work to assemble mechanical support assemblies in a safe and quality conscious manner eliminating risk of damage.
  • Meet daily production goals as assigned.
  • Safely operate JIB cranes to lift, move, and position components.
  • Assist with the replenishment and organization of the work area.
  • Build and fabricate units according to blue prints and shop drawings
  • Actively learn all skills necessary to become a world class mechanic.
  • Follow all safety requirements regarding tools and PPE.
  • Maintains and sustain 5’s in the department.
  • Actively acquire skills and ability to support the highest quality standards.
  • Flex to other areas as needed demonstrating teamwork and a commitment to team success
  • Perform all other tasks as directed by the supervisor.
  • Other duties as assigned

Experience: 

Entry level / 3-6 Months of related experience and or training

 

WORKING CONDITIONS

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job.  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is regularly required to stand and walk up to 50% of the time.  Working conditions include those of a normal construction environment, as well as standard hazards associated with installed HVAC equipment and rotating equipment. This position requires occasional lifting of up to 50 lbs.

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