Entry Level Cnc Machine Setup Jobs in Racine, WI

Description

Position Summary 

The CNC Machinist is a key member of the manufacturing team, responsible for setting up/programming, operating, and maintaining CNC machines to produce precision components and parts. This role requires a skilled operator with expertise in programming, tooling, and machining techniques specific to HAAS equipment. The CNC Machinist will interpret engineering drawings, blueprints, and CAD/CAM models to generate machining programs, select appropriate cutting tools and fixtures, and optimize machining parameters for efficient production. 

Responsibilities also include monitoring machining processes, conducting quality inspections, and making adjustments as needed to ensure accurate dimensions and surface finishes. The ideal candidate will possess strong technical skills, including proficiency in HAAS machine operations, along with a commitment to safety, quality, and continuous improvement in manufacturing operations. Effective communication and teamwork are essential for collaborating with colleagues to meet production targets and deliver high-quality machined components to customers.

Essential Functions

• Machine Setup: Prepare CNC machines, including HAAS machinery, for operation by loading programs, setting up cutting tools, fixtures, and workpieces, and ensuring proper alignment and calibration
• Programming: Generate CNC machining programs using CAM (Computer-Aided Manufacturing) software based on engineering drawings, blueprints, and CAD/CAM models, ensuring accuracy and efficiency in machining operations
• Tooling Selection: Select appropriate cutting tools, inserts, and tool holders based on machining requirements, material properties, and tool life considerations, optimizing tooling setups for each job
• Machine Operation: Operate CNC machines to perform machining operations such as milling, turning, drilling, and threading, monitoring machine performance, tool wear, and surface finishes to maintain quality and productivity
• Quality Control: Inspect machined parts using precision measuring instruments such as micrometers, calipers, gauges, and CMM (Coordinate Measuring Machine) equipment, verifying dimensions, tolerances, and surface finishes to meet quality standards
• Troubleshooting: Identify and troubleshoot machining issues, tooling problems, and programming errors during production, making adjustments or modifications as necessary to ensure optimal performance and quality
• Maintenance: Perform routine maintenance tasks on CNC machines, including cleaning, lubricating, and replacing worn or damaged components, to prevent breakdowns and ensure reliable operation
• Safety Compliance: Adhere to safety protocols and guidelines while operating CNC machinery, including wearing appropriate personal protective equipment (PPE) and following safe work practices to prevent accidents or injuries
• Documentation: Maintain accurate records of production activities, including machining programs, setup sheets, tooling changes, inspection results, and production quantities, to track productivity and ensure traceability
• Communication: Communicate effectively with supervisors, programmers, engineers, and other team members to coordinate workflow, troubleshoot issues, and provide feedback for process improvement
• Continuous Improvement: Identify opportunities for process optimization, cycle time reduction, and waste elimination in CNC machining operations, contributing to overall operational efficiency and quality improvement initiatives

Requirements

• Ability to program CNC machines using CAM software (e.g., Mastercam, SolidWorks CAM) is preferred
• Knowledge of programming languages such as G-code and familiarity with HAAS-specific programming features is a plus
• Familiarity with selecting, setting up, and maintaining cutting tools, inserts, and tool holders for various machining operations is required
• Experience with precision measurement tools and techniques for inspecting machined parts to ensure dimensional accuracy, surface finish, and compliance with quality standards
• Strong problem-solving skills and the ability to troubleshoot machining issues, tooling problems, and programming errors during production
• Knowledge of safety protocols and guidelines for operating CNC machinery, including proper handling of cutting tools, workpieces, and personal protective equipment (PPE)
• Keen attention to detail to ensure accuracy and quality in machined parts, including the ability to detect and correct errors during machining processes
• Effective communication skills to collaborate with supervisors, programmers, engineers, and other team members, providing feedback, sharing information, and coordinating workflow effectively
• Ability to work collaboratively in a team environment, following instructions, sharing knowledge, and supporting colleagues to meet production targets and deliver high-quality machined components

Education and Experience 

• A high school diploma or equivalent required
• Additional vocational training, certification, or coursework in CNC machining, tool and die making, or related fields may be beneficial.
• Candidates should have at least 2-5 years of experience working as a CNC Machinist, with specific experience in operating HAAS machinery preferred
• Proficiency in reading and interpreting engineering drawings, blueprints, and CAD/CAM models is essential
• Candidates should have a strong understanding of CNC machining principles, programming languages (such as G-code), and machining techniques
• Experience working with HAAS CNC machines is highly desirable. Candidates should be familiar with HAAS controls, software, and operating procedures

Physical Demands 

• Performing physical activities that require considerable use of your arms, hands, fingers, legs and moving your whole body, such as lifting, balancing, walking, stooping, handling of materials, and operating machinery
• Perform repetitive motions using your hands and fingers such as, but not limited to, grasping, gripping, and holding
• Carrying & lifting 10 - 50lbs. frequently