Staff Reliability Engineer
Hypertherm Associates is searching for a Staff Reliability Engineer to join the team. The ideal candidate is a hands-on engineer who can break down complex systems into testable subcomponents and subassemblies, with a strong understanding of how those elements interact within the full system.
This role requires the ability to interpret system requirements, field use, potential failure modes, and translate them into effective test strategies, including the use of block diagrams and structured approaches to validation.
If you are energized by building scalable reliability systems, developing predictive models, and strengthening product robustness through data-driven insights, this is your opportunity to shape the reliability capability of a growing, multi-technology organization.
As the Staff Reliability Engineer, you will:
Improve Reliability Engineering policies, standards, and scalable methodologies aligned with industry best practices and ISO9001 compliance
Lead and sponsor FMEA, FTA, Hazard Analysis, and system safety efforts
Design and analyze reliability tests (ALT, HALT, degradation, life data)
Develop Weibull and degradation-based life models
Perform regression and statistical modeling to predict product life and failure modes
Translate field and lab data into reliability growth actions
Drive end-to-end program reliability by integrating predictive modeling, risk assessment, and test strategies
Lead and audit DFR activities to connect risk analysis with quantitative validation and field performance data
Apply advanced reliability engineering and statistical modeling to transform degradation data, test outcomes, and field returns into targeted, actionable design improvements
Who you are and the experience you bring:
Bachelors in STEM with 8+ years of progressive reliability experience
Design and execution of tests in both open and controlled environments, including the use of environmental and stress equipment such as HALT, thermal shock, and environmental chambers
Demonstrated ability to build and interpret life prediction models (Weibull, lognormal, degradation-based approaches)
Influence and align cross-functional teams with competing priorities to drive cohesive decisions and forward progress
Lead integration of risk analysis outputs (FMEA/FTA) into quantitative, validation strategies
Apply advanced statistical analysis using tools to derive failure mode parameters (, ) and drive high impact engineering decisions
Coach and mentor engineers on reliability methodologies, statistical modeling, and data interpretation
Ability to translate complex engineering challenges using diverse analytical techniques, anticipates risks, and incorporates customer feedback from global stakeholders to guide design direction
Location: Hanover, NH or Kent, WA
Travel: Must be willing to travel domestically and internationally (up to 15%)
Preferred experience that differentiates you:
Experience in related industry (welding, plasma cutting, laser, power supply)
Black Belt Certification; ASQ Certified Reliability Engineer; ASQ Certified Quality Engineer
Proven ability to develop reliability growth models and degradation-based life prediction methods
Background in high-power electronics, power supplies, welding, plasma cutting, or related industrial equipment
Additional benefits in joining Hypertherm Associates:
Collaborative, 100% employee-ownedculture
Profit-SharingandEmployeeStock Ownership(ESOP)
Five days/year paidCommunity Service Time
Strong commitment toEnvironmental Stewardship
Stable,growingorganization with ano-layoff philosophy
Sponsorship of new applicants for employment authorization, or any other immigration-related support, is not available for this position at this time.
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Hypertherm Associates is proud to be an Equal Opportunity Employer, and we welcome all applications. We recruit, employ, train, compensate, and promote without regard to race, color, religion, sex, age, national origin, disability, or veteran status, or any other characteristic protected by federal, state, or local laws.
At Hypertherm Associates, we are committed to building an inclusive diverse, flexible, and collaborative environment. If our mission resonates with you, but you don't meet all posted requirements, we encourage you to still apply. We will evaluate your application materials and may suggest alternative roles that better leverage your strengths and talents. For positions with multiple levels, we will evaluate your prior experience to determine the level within our organization you are best aligned based upon the job applying.
CURRENT ASSOCIATES OR TEMPORARY ASSOCIATES: Please apply via your internal Workday career account.$107,495.00-$179,160.00 Annual
This is the base pay range that an applicant can expect to make upon hire. Pay within this range will vary based upon relevant experience, skills, and education among other factors.