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Electron Beam Welding Engineer Jobs (NOW HIRING)

SpaceX

Welding Engineer

Hawthorne, CA · On-site

$115K - $140K/yr

WELDING ENGINEER This position will support manufacturing and development of SpaceX's Falcon 9 and ... electron beam welding, laser beam welding, gas tungsten arc welding, orbital tube welding ...

SpaceX

Sr. Welding Engineer

Hawthorne, CA

$135K - $190K/yr

... electron beam welding, laser beam welding, gas tungsten arc welding, orbital tube welding ... The welding engineer in this role will interface daily with design and manufacturing engineers to ...

SpaceX

Welding Engineer

Hawthorne, CA · On-site

$115K - $140K/yr

Fundamental understanding of welding processes including, but not limited to, electron beam, laser ... Robot programming experience for automated welding solutions * Tooling design experience for welded ...

SpaceX

Sr. Welding Engineer

Hawthorne, CA · On-site

$135K - $190K/yr

Fundamental understanding of welding processes including, but not limited to, electron beam, laser ... Robot programming experience for automated welding solutions * Tooling design experience for welded ...

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How much do electron beam welding engineer jobs pay per hour?

As of Sep 12, 2026, the average hourly pay for electron beam welding engineer in the United States is $18.75, according to ZipRecruiter salary data. Most workers in this role earn between $18.03 and $19.47 per hour, depending on experience, location, and employer.

What does an electron beam welding engineer do?

An Electron Beam Welding Engineer specializes in using a high-velocity electron beam to join metals together with precision and strength. Their responsibilities include setting up and operating electron beam welding equipment, developing welding procedures, ensuring quality control, and troubleshooting any issues that arise during the welding process. They often work in industries requiring high-precision welds, such as aerospace, automotive, and electronics manufacturing. Additionally, they collaborate with design and quality teams to ensure that welded components meet strict technical specifications.

What are the key skills and qualifications needed to thrive as an electron beam welding engineer?

To thrive as an Electron Beam Welding Engineer, you need a strong background in mechanical or materials engineering, welding processes, and metallurgy, often supported by a relevant engineering degree. Familiarity with electron beam welding equipment, CAD/CAM software, and quality control standards such as ASME or ISO certifications is typically required. Attention to detail, analytical thinking, and effective communication are standout soft skills for troubleshooting and collaborating with cross-functional teams. These competencies ensure precise welds, maintain safety and quality standards, and drive innovation in demanding manufacturing environments.

What are the typical challenges faced by an electron beam welding engineer in maintaining weld quality and consistency?

Electron Beam Welding Engineers often encounter challenges in maintaining weld quality and consistency due to factors such as vacuum integrity, precise control of beam parameters, and material variability. Achieving optimal welds requires close monitoring of equipment settings, regular calibration, and thorough inspection of welded joints. Collaboration with quality assurance teams and production staff is key to identifying issues early and implementing corrective actions, ensuring both safety and product reliability.

What are popular job titles related to Electron Beam Welding Engineer jobs?

For Electron Beam Welding Engineer jobs, the most frequently searched job titles are:

Infographic showing various Electron Beam Welding Engineer job openings in the United States as of August 2026, with employment types broken down into 94% Full Time, 2% Part Time, and 4% Contract. Highlights an 85% Physical, 5% Hybrid, and 10% Remote job distribution, with an average salary of $39,000 per year, or $18.8 per hour.

Electron Beam Welder (2nd Shift)

South Windsor, CT • On-site

Electro-Methods Inc
Manufacturing • 51 - 200 employees
Learn more about Electro-Methods Incexternal

Other

Re-posted 5 days ago

Key responsibilities

  • Set up, program, and operate electron beam welding equipment, including vacuum chamber preparation and beam parameter configuration.

  • Perform EB welds on aerospace components, verifying joint fit-up, cleanliness, and material condition prior to welding.

  • Conduct in-process monitoring of weld quality, perform routine machine checks, and support process development and continuous improvement initiatives.

Job description


Position: Electron Beam Welder – 2nd Shift
Location: 330 Governors Highway, South Windsor, CT 06074
Company: Electro-Methods, a Stronvar Aerospace Company

Overview

The Electron Beam (EB) Welder is responsible for performing highly precise electron beam welding operations on aerospace and defense components in accordance with customer specifications, engineering drawings, and applicable quality standards. This role requires strong technical skill, attention to detail, and strict adherence to safety, quality, and regulatory requirements, including AS9100 and special-process controls.

Key Responsibilities

Electron Beam Welding Operations
• Set up, program, and operate electron beam welding equipment, including vacuum chamber preparation and beam parameter configuration (voltage, current, focus, travel speed).
• Perform EB welds on precision aerospace components with tight dimensional and metallurgical tolerances.
• Verify joint fit-up, cleanliness, and material condition prior to welding.
• Conduct in-process monitoring of weld quality and adjust parameters as required.

Quality & Compliance
• Perform work in compliance with AS9100, customer specifications, internal procedures, and special-process requirements.
• Complete required inspection documentation, travelers, and weld records accurately and in real time.
• Support first-article inspections (FAI), audits, and customer or regulatory reviews related to EB welding processes.
• Identify and escalate non-conformances; support root-cause and corrective-action activities.

Equipment & Process Control
• Conduct routine machine checks, preventative maintenance tasks, and basic troubleshooting of EB welding equipment.
• Maintain vacuum integrity, tooling, fixtures, and consumables in accordance with documented procedures.
• Collaborate with Manufacturing Engineering on process development, parameter optimization, and continuous improvement initiatives.

Safety & Housekeeping
• Follow all safety protocols related to high-voltage equipment, vacuum systems, and material handling.
• Maintain a clean, organized, and audit-ready work environment consistent with 5S and Lean practices.

Required Qualifications & Skills

• High school diploma or GED required.
• 3+ years of experience operating electron beam welding equipment in a precision manufacturing or aerospace environment.
• Demonstrated ability to read and interpret engineering drawings, GD&T, weld symbols, and work instructions.
• Experience working under regulated quality systems (AS9100, ISO, NADCAP-style environments preferred).
• Strong attention to detail, documentation accuracy, and process discipline.
• Ability to lift up to 35 lbs and work in a manufacturing environment.

Additional Information

Preferred Qualifications
• Prior experience welding aerospace alloys (titanium, Inconel, stainless steel, aluminum).
• Familiarity with metallurgical principles, heat-affected zones, and weld penetration profiles.
• Experience supporting NDT inspection methods (e.g., FPI, radiography) related to EB weld validation.
• Lean manufacturing or continuous improvement exposure.
• Technical certification or formal training in EB welding or related special processes.
• Prior experience using Cambridge Vacuum Engineering beam welding machine would be a distinct advantage.

Competencies & Behaviors
• Precision and craftsmanship mindset
• Strong quality and safety orientation
• Effective communication with engineering, quality, and operations teams
• Accountability and ownership of work
• Continuous improvement focus aligned with Electro-Methods’ culture

Application Process

Qualified candidates may apply through ADP or submit their résumé via the company’s careers page.

Equal Opportunity Employer Statement

Electro-Methods is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.