JOB SUMMARY
Apptronik is seeking a Staff Mechanical Engineer to serve as the technical lead for Apollo's lower body. This is a high-visibility leadership role responsible for the hip, leg, knee, ankle, and foot assemblies.
You will own the complete lifecycle-architecture, design, integration, and verification-of the lower body stack. This position requires deep expertise in locomotion kinematics, dynamic stability, and high-load structural design. You will lead the development of systems that must deliver human-like mobility, absorb high-energy impacts, and maintain durability across millions of cycles in real-world environments.
ESSENTIAL DUTIES AND RESPONSIBILITIES or KEY ACCOUNTABILITIESÂ
System Architecture & Locomotion Design
- Lower Body Ownership: Define the mechanical architecture for the hips, legs, knees, ankles, and feet. Lead trade-off studies between power density, range of motion (ROM), stability, and energy efficiency.
- Locomotion Performance: Architect systems that enable stable walking, running, lifting, and recovery from disturbances (e.g., slips, trips, and falls). Balance dynamic performance with robustness and safety.
- Mass Distribution & Stability: Optimize mass placement and inertia to improve balance, agility, and whole-body coordination.
Complex Mechanism Design
- High-Performance Joints: Drive the design of multi-DOF joints (hip, knee, ankle) capable of high torque output and high cycle life while maintaining precision and backdrivability where needed.
- Shock & Impact Management: Design structures and mechanisms that absorb and dissipate energy during foot-ground contact and high-impact events (e.g., stepping off ledges, falls).
- Structural Integrity: Lead the design of the lower body load path to support full robot mass and dynamic loads using advanced materials and topology optimization.
Ground Interface & Mobility
- Foot & Contact Design: Develop feet and contact interfaces that provide traction, compliance, and adaptability across varied terrains.
- Actuation Integration: Partner closely with controls and actuation teams to ensure mechanical designs support force control, impedance control, and dynamic motion planning.
Integration & Reliability
- Subsystem Integration: Lead integration of actuators, sensors , and structural elements within tight mechanical envelopes.
- Cable & Harness Routing: Architect robust routing strategies through high-flex joints (hips, knees, ankles), ensuring multi-million cycle reliability and maintainability.
- Environmental Robustness: Ensure designs meet requirements for ingress protection (IP), thermal performance, and durability in real-world operating conditions.
Verification & Leadership
- DVT Ownership: Define and execute the Design Verification Test (DVT) plan for the lower body, including fatigue testing, impact testing, and long-duration lifecycle validation.
- Failure Analysis: Lead root cause investigations for field or lab failures related to wear, fatigue, or performance degradation.
- Technical Mentorship: Conduct deep-dive design reviews, establish best practices for dynamic robotic systems, and mentor engineers across experience levels.
SKILLS AND REQUIREMENTSÂ
- Drive Through Influence: Proven ability to lead technical initiatives and align cross-functional stakeholders without direct authority. Strong track record of driving system-level decisions.
- Subject Matter Expertise: Demonstrated experience designing multi-axis robotic legs, exoskeletons, or comparable high-DOF dynamic systems.
- Locomotion & Dynamics: Deep understanding of kinematics, dynamics, and control considerations for legged locomotion.
- Structural & Fatigue Design: Expertise in designing for high-cycle fatigue, impact loading, and durability.
- Packaging Mastery: Strong experience integrating actuators, sensors, and structures in compact, high-performance systems.
- CAD Expertise: Expert-level proficiency in CAD tools (SolidWorks, NX, CATIA).
EDUCATION and/or EXPERIENCEÂ
- Education: BS/MS in Mechanical Engineering, Robotics, or a related field.
- Experience: B.S. in Mechanical Engineering with a 8+ years of experience in mechanical design of complex robotic systems, with a focus on legged systems or high-load dynamic mechanisms.
PHYSICAL REQUIREMENTSÂ
- Prolonged periods of sitting at a desk and working on a computerÂ
- Must be able to lift 15 pounds at times
- Vision to read printed materials and a computer screen
- Hearing and speech to communicateÂ