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Dfmea Jobs (NOW HIRING)

Sr. Battery Systems Engineer

Tustin, CA

$109K - $149K/yr

Chair DFMEA working sessions and maintain the DFMEA as the development program matures. Work alongside Battery Control Systems, Cell/Module, and Mechanical Structures Engineers to ensure robust ...

Sr. Quality Engineer- NPI

Tallassee, AL · On-site

$74K - $101K/yr

Facilitate and actively participate in DFMEA, PFMEA, and Control Plan development to identify and reduce product and process risks. * Collaborate with cross-functional teams--including engineering ...

Sr. Battery Systems Engineer

Tustin, CA · On-site

$115K - $157K/yr

Chair DFMEA working sessions and maintain the DFMEA as the development program matures. Work alongside Battery Control Systems, Cell/Module, and Mechanical Structures Engineers to ensure robust ...

DRE Intermediate

Auburn Hills, MI · On-site

$38 - $43.50/hr

Proficiency in engineering disciplines, such as DVPR, DFMEA, etc. Experience with project managementand leading cross-functional teams.

Quality Engineer

Aurora, IL

$71K - $92K/yr

Candidate will be developing product requirements and facilitating DFMEA (Design Failure Mode Effects Analysis) with design engineers. Typical Day: Typical working hours 8-5 with some flexibility ...

Quality Engineer

Baraboo, WI · On-site

$68K - $88K/yr

In accordance with the DFMEA, create and update the associated PFMEA for the production process. In accordance with the PFMEA, create and update the associated Control Plan for the product. [Whether ...

Working knowledge of SOR, ICD, DFMEA, DVP&R, GD&T, drawing/BOM creation. Preferred Skills: * Knowledge of global exterior lighting regulations and installation criteria. * Experience with global ...

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Dfmea information

See salary details

$50K

$88.6K

$135K

How much do dfmea jobs pay per year?

As of Jun 5, 2026, the average yearly pay for dfmea in the United States is $88,637.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,000.00 and $99,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a DFMEA (Design Failure Mode and Effects Analysis) Engineer, and why are they important?

To thrive as a DFMEA Engineer, you need a solid background in engineering principles, risk analysis, and product development, often supported by a relevant engineering degree. Familiarity with DFMEA software tools (such as IQ-FMEA or APIS), quality management systems, and standards like ISO 9001 and IATF 16949 is typically required. Strong analytical thinking, attention to detail, and effective teamwork and communication skills help you excel in this role. These skills are critical to proactively identifying design risks, improving product reliability, and ensuring compliance with industry quality standards.

How does a DFMEA specialist typically collaborate with cross-functional teams during product development?

A DFMEA (Design Failure Mode and Effects Analysis) specialist works closely with engineering, manufacturing, quality, and supply chain teams to proactively identify and mitigate design risks in new products. Collaboration often involves facilitating DFMEA workshops, collecting input from various stakeholders, and ensuring that identified risks are addressed through design changes or process improvements. Regular communication and documentation are essential, as DFMEA specialists help drive consensus on critical design decisions and maintain alignment across disciplines. This collaborative approach not only improves product reliability but also fosters a culture of quality and continuous improvement.

What is DFMEA?

DFMEA stands for Design Failure Mode and Effects Analysis. It is a systematic process used by engineering teams to identify potential failures in a product design, assess the risks associated with those failures, and prioritize actions to mitigate or eliminate them before the product is released. DFMEA helps improve product reliability, safety, and customer satisfaction by anticipating design issues early in the development process. This analysis is an essential part of quality management in industries such as automotive, aerospace, and manufacturing.

What is the difference between Dfmea vs Fmea?

AspectDfmeaFmea
PurposeDesign failure mode and effects analysis to identify potential design flawsProcess failure mode and effects analysis to identify potential process issues
FocusProduct design and developmentManufacturing and operational processes
Required credentialsEngineering background, knowledge of design principlesEngineering or quality assurance background, process knowledge
Work environmentDesign teams, R&D, product developmentManufacturing plants, quality departments

Dfmea (Design Failure Mode and Effects Analysis) focuses on identifying potential design flaws before production, while Fmea (Process Failure Mode and Effects Analysis) targets process-related issues during manufacturing. Both are essential for risk management but serve different stages of product development and production.

More about Dfmea jobs
Infographic showing various Dfmea job openings in the United States as of May 2026, with employment types broken down into 95% Full Time, 1% Part Time, and 4% Contract. Highlights an 92% Physical, 6% Hybrid, and 2% Remote job distribution, with an average salary of $88,637 per year, or $42.6 per hour.
Sr. Battery Systems Engineer

Sr. Battery Systems Engineer

Rivian

Tustin, CA

$109K - $149K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 28 days ago


Rivian rating

7.4

Company rating: 7.4 out of 10

Based on 154 frontline employees who took The Breakroom Quiz

17th of 44 rated automakers


Job description

About Rivian
Rivian is on a mission to keep the world adventurous forever. This goes for the emissions-free Electric Adventure Vehicles we build, and the curious, courageous souls we seek to attract.
As a company, we constantly challenge what's possible, never simply accepting what has always been done. We reframe old problems, seek new solutions and operate comfortably in areas that are unknown. Our backgrounds are diverse, but our team shares a love of the outdoors and a desire to protect it for future generations.
Responsibilities
As a Sr. Battery Systems Engineer, you will be responsible for the HV Battery Pack Systems Engineering, focusing on the following aspects of the HV Energy Storage System (ESS). You will lead the pack level systems design process to analyze vehicle, powertrain, and end-user specifications to derive pack system requirements.
  • International Regulatory Decomposition & Compliance: Lead the process of translating international regulations, including EU 2023/1542 (Battery Passport), EC No 1907/2006 (REACH), and ECE R100, into actionable battery pack and sub-system requirements. You will ensure the battery's conformity with relevant requirements by generating technical documentation and performing risk assessments as required.
  • Legislative Requirements & RVT: Lead the decomposition of legislative requirements and the creation of associated test cases. You will establish Requirements Verification Traceability (RVT) to ensure every legislative mandate is linked to a verified test result. Coordinate with test and validation teams for scheduling, lead test kickoff reviews, and perform final report signoff.
  • Outsourced Program Management: Act as the single point of ownership for requirements used for outsourced battery pack programs. This includes defining the Statement of Requirements (SoR) for RFQs, responding to supplier feedback, managing requirements, creating and linking test cases, and tracking validation status through program milestones.
  • Thermal Systems & Modeling Coordination: Own the maintenance and decomposition of thermal system requirements into component-level requirements. You will manage the thermal subsystem DFMEA and support Component DREs in their DFMEA elicitation. Coordinate closely with System Modeling teams to ensure thermal requirements align with 1D/3D modeling outputs.
  • Validation & Audit Readiness: Cascade sub-system requirements, validation procedures, and verification traceability. Ensure all technical documentation is maintained and accessible as defined by Rivian's data management policies.
  • Cross-functional Leadership: Chair DFMEA working sessions and maintain the DFMEA as the development program matures. Work alongside Battery Control Systems, Cell/Module, and Mechanical Structures Engineers to ensure robust traceability.

Qualifications
  • Experience: 5+ years of work experience in Battery and/or Automotive industries.
  • Education: At least a bachelor's degree in an engineering discipline.
  • Regulatory Expertise: Strong understanding of High Voltage Safety and international battery regulations. Experience launching a high voltage battery pack is preferred. Experience launching a BEV in the EU and international markets is a strong nice to have.
  • Technical Mastery: Holistic understanding of thermal and electrical interdependence in battery pack design.
  • Systems Engineering Tools: Proficiency with automated requirements management tools (e.g., JAMA, Doors, Polarion) and issue tracking tools like JIRA.
  • Communication: Strong communication, multitasking, and interpersonal skills, both in presentation and technical writing.
  • Adaptability: Ability to work within dynamic development timelines and accelerated hardware production cadences.

Pay Disclosure
The salary range for this role is USD 121,500 - 151,900 for California based applicants. This is the lowest to highest salary we in good faith believe we would pay for this role at the time of this posting. An employee's position within the salary range will be based on several factors including, but not limited to, specific competencies, relevant education, qualifications, certifications, experience, skills, geographic location, shift, and organizational needs.
The successful candidate may be eligible for annual performance bonus and equity awards.
We offer a comprehensive package of benefits for full-time and part-time employees, their spouse or domestic partner, and children up to age 26, including but not limited to paid vacation, paid sick leave, and a competitive portfolio of insurance benefits including life, medical, dental, vision, short-term disability insurance, and long-term disability insurance to eligible employees. You may also have the opportunity to participate in Rivian's 401(k) Plan and Employee Stock Purchase Program if you meet certain eligibility requirements. Full-time employee coverage is effective on their first day of employment. Part-time employee coverage is effective the first of the month following 90 days of employment. More information about benefits is available at rivianbenefits.com.
You can apply for this role through careers.rivian.com (or through internal-careers-rivian.icims.com if you are a current employee). This job is not expected to be closed any sooner than May 20, 2026.
Equal Opportunity
Rivian is an equal opportunity employer and complies with all applicable federal, state, and local fair employment practices laws. All qualified applicants will receive consideration for employment without regard to race, color, religion, national origin, ancestry, sex, sexual orientation, gender, gender expression, gender identity, genetic information or characteristics, physical or mental disability, marital/domestic partner status, age, military/veteran status, medical condition, or any other characteristic protected by law.
Rivian is committed to ensuring that our hiring process is accessible for persons with disabilities. If you have a disability or limitation, such as those covered by the Americans with Disabilities Act, that requires accommodations to assist you in the search and application process, please email us at
Candidate Data Privacy
Rivian may collect, use and disclose your personal information or personal data (within the meaning of the applicable data protection laws) when you apply for employment and/or participate in our recruitment processes ("Candidate Personal Data"). This data includes contact, demographic, communications, educational, professional, employment, social media/website, network/device, recruiting system usage/interaction, security and preference information. Rivian may use your Candidate Personal Data for the purposes of (i) tracking interactions with our recruiting system; (ii) carrying out, analyzing and improving our application and recruitment process, including assessing you and your application and conducting employment, background and reference checks; (iii) establishing an employment relationship or entering into an employment contract with you; (iv) complying with our legal, regulatory and corporate governance obligations; (v) recordkeeping; (vi) ensuring network and information security and preventing fraud; and (vii) as otherwise required or permitted by applicable law.
Rivian may share your Candidate Personal Data with (i) internal personnel who have a need to know such information in order to perform their duties, including individuals on our People Team, Finance, Legal, and the team(s) with the position(s) for which you are applying; (ii) Rivian affiliates; and (iii) Rivian's service providers, including providers of background checks, staffing services, and cloud services.
Rivian may transfer or store internationally your Candidate Personal Data, including to or in the United States, Canada, the United Kingdom, and the European Union and in the cloud, and this data may be subject to the laws and accessible to the courts, law enforcement and national security authorities of such jurisdictions.
Please note that we are currently not accepting applications from third party application services.

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About Rivian

Sourced by ZipRecruiter

Rivian is a pioneering automotive industry player headquartered in Irvine, California. Established in 2009, the company has made notable advancements in developing sustainable transportation solutions. It is widely recognized for its electric adventure vehicles: the R1T pickup and the R1S SUV. Rivian is dedicated to creating a positive shift in societal mobility and emphasizes sustainability, innovation, and adventure as part of its core values. Their mission is to keep the world adventurous forever - a testament to their commitment in transitioning the world to sustainable transportation. Rivian's achievements are numerous, with one of the most notable being securing a significant multi-billion dollar investment from Amazon for the production of electric delivery vans.

Industry

Automobile dealers

Company size

10,000+ Employees

Headquarters location

Irvine, CA, US

Year founded

2009