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Dfmea Jobs (NOW HIRING)

DFX Architect

Beverly, MA ยท On-site

$110K - $165K/yr

Lead or support DFMEA and PFMEA activities. * Identify Critical-to-Quality (CTQ) parameters and ensure they are adequately controlled. * Support root cause analysis for field, production, or quality ...

Senior Mechanical Engineer

San Jose, CA ยท On-site

$122K - $161K/yr

DFMEA & test protocol development Responsibilities: * Lead mechanical design of electro-mechanical systems * Work with electrical, software, and manufacturing teams * Develop DFMEA, validation, and ...

Participate in risk assessments and DFMEA activities * Ensure design outputs meet quality and regulatory requirements Required Qualifications * Bachelor's degree in Mechanical Engineering or related ...

Use dFMEA and pFMEA tools to identify risks and actively lead initiatives to mitigate those risks, protecting the company from field exposure associated with non-conformance. * Establish and maintain ...

Reliability Engineer

Minneapolis, MN ยท On-site

$107K - $134K/yr

... of dfmea, risk / reliability methodologies ability to analyze technical data and communicate to technical and non-technical bs in electrical / software / mechanical and experience with embedded ...

Use dFMEA and pFMEA tools to identify risks and actively lead initiatives to mitigate those risks, protecting the company from field exposure associated with non-conformance. * Establish and maintain ...

Sr. Battery Systems Engineer

Tustin, CA ยท On-site

$109K - $149K/yr

Chair DFMEA working sessions and maintain the DFMEA as the development program matures. Work alongside Battery Control Systems, Cell/Module, and Mechanical Structures Engineers to ensure robust ...

Collaborate cross-functionally and manage resources, supplier integration, CAD integration, DFMEA/DFSS excellence, and robust validation. * Lead launch activities with a focus on quality and on-time ...

Sr. Battery Systems Engineer

Tustin, CA ยท On-site

$115K - $157K/yr

Chair DFMEA working sessions and maintain the DFMEA as the development program matures. Work alongside Battery Control Systems, Cell/Module, and Mechanical Structures Engineers to ensure robust ...

Sr. Battery Systems Engineer

Tustin, CA

$115K - $157K/yr

Chair DFMEA working sessions and maintain the DFMEA as the development program matures. Work alongside Battery Control Systems, Cell/Module, and Mechanical Structures Engineers to ensure robust ...

Design Release Engineer

Auburn Hills, MI ยท On-site

$38 - $43.50/hr

Manage supplier and internal DVP&R's and DFMEA's * Support AQP, PSO, product launch, and ongoing maintenance of carryover product. * Be responsible for design and release of designated components.

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Dfmea information

See salary details

$50K

$88.6K

$135K

How much do dfmea jobs pay per year?

As of Jun 29, 2026, the average yearly pay for dfmea in the United States is $88,637.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,000.00 and $99,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a DFMEA (Design Failure Mode and Effects Analysis) Engineer, and why are they important?

To thrive as a DFMEA Engineer, you need a solid background in engineering principles, risk analysis, and product development, often supported by a relevant engineering degree. Familiarity with DFMEA software tools (such as IQ-FMEA or APIS), quality management systems, and standards like ISO 9001 and IATF 16949 is typically required. Strong analytical thinking, attention to detail, and effective teamwork and communication skills help you excel in this role. These skills are critical to proactively identifying design risks, improving product reliability, and ensuring compliance with industry quality standards.

How does a DFMEA specialist typically collaborate with cross-functional teams during product development?

A DFMEA (Design Failure Mode and Effects Analysis) specialist works closely with engineering, manufacturing, quality, and supply chain teams to proactively identify and mitigate design risks in new products. Collaboration often involves facilitating DFMEA workshops, collecting input from various stakeholders, and ensuring that identified risks are addressed through design changes or process improvements. Regular communication and documentation are essential, as DFMEA specialists help drive consensus on critical design decisions and maintain alignment across disciplines. This collaborative approach not only improves product reliability but also fosters a culture of quality and continuous improvement.

What is DFMEA?

DFMEA stands for Design Failure Mode and Effects Analysis. It is a systematic process used by engineering teams to identify potential failures in a product design, assess the risks associated with those failures, and prioritize actions to mitigate or eliminate them before the product is released. DFMEA helps improve product reliability, safety, and customer satisfaction by anticipating design issues early in the development process. This analysis is an essential part of quality management in industries such as automotive, aerospace, and manufacturing.

What is the difference between Dfmea vs Fmea?

AspectDfmeaFmea
PurposeDesign failure mode and effects analysis to identify potential design flawsProcess failure mode and effects analysis to identify potential process issues
FocusProduct design and developmentManufacturing and operational processes
Required credentialsEngineering background, knowledge of design principlesEngineering or quality assurance background, process knowledge
Work environmentDesign teams, R&D, product developmentManufacturing plants, quality departments

Dfmea (Design Failure Mode and Effects Analysis) focuses on identifying potential design flaws before production, while Fmea (Process Failure Mode and Effects Analysis) targets process-related issues during manufacturing. Both are essential for risk management but serve different stages of product development and production.

More about Dfmea jobs
Infographic showing various Dfmea job openings in the United States as of June 2026, with employment types broken down into 96% Full Time, 1% Part Time, and 3% Contract. Highlights an 93% Physical, 5% Hybrid, and 2% Remote job distribution, with an average salary of $88,637 per year, or $42.6 per hour.

$110K - $165K/yr

Full-time

Posted 15 days ago


Key responsibilities

  • Apply DFX methodologies during product design and development.

  • Participate in design reviews and provide structured DFX feedback and approvals.

  • Analyze product designs to ensure alignment with manufacturing and assembly processes.


Job description

Design for Excellence (DFX)
  • Apply DFX methodologies including DFM, DFA, DFQ, DFR, DFT, DFS, and DFE during product design and development.
  • Participate in design reviews and provide structured DFX feedback and approvals.
  • Identify design risks and drive corrective actions before product release.

Design for Manufacturability & Assembly (DFM/DFA)
  • Analyze product designs to ensure alignment with manufacturing and assembly processes.
  • Recommend design simplification, standardization, and part count reduction.
  • Ensure designs support manual and automated assembly where applicable.

Design for Quality & Reliability
  • Lead or support DFMEA and PFMEA activities.
  • Identify Critical-to-Quality (CTQ) parameters and ensure they are adequately controlled.
  • Support root cause analysis for field, production, or quality issues related to design.
  • Develop and maintain DFX guidelines, checklists, and best practices.
  • Ensure compliance with internal engineering standards and regulatory requirements.
  • Support change management and engineering change reviews (ECR/ECO).

Required Skills & Competencies
Technical Skills
  • Strong understanding of manufacturing and assembly processes
  • Experience with DFM/DFA/DFMEA/PFMEA
  • Knowledge of GD&T, tolerance analysis, and process capability
  • Ability to interpret 2D drawings and 3D CAD models
  • Familiarity with materials, surface finishes, and production constraints

Tools & Software
  • CAD tools (SolidWorks, Creo, NX, CATIA, etc.)
  • PLM systems (Windchill, Teamcenter, Agile, etc.)
  • FMEA and quality analysis tools
  • Basic knowledge of SPC and statistical analysis

Salary Range: $110,000 - $165,000 a year
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