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Damage Tolerance Engineer Jobs (NOW HIRING)

SOGECLAIR

Stress Engineer - Defense

Wichita, KS

$52.50 - $72/hr

Perform fatigue and damage tolerance assessments based on customer's mission profile requirements ... You must have a Bachelor of Engineering or equivalent. * You must havea minimum of 5yearsof ...

Belcan

Sr Structural Engineer

Vandalia, OH · On-site

$70/hr

Understanding of fatigue and damage tolerance analysis. *Ability to author and review substantiation reports. Preferred: *Liaison engineering experience. *Aircraft modification experience.

Expleo

Stress Engineer V - Tulsa

Tulsa, OK

$90/hr

Perform advanced static, fatigue, and damage tolerance analysis * Lead development and validation of FEM models for complex structures * Generate, review, and approve detailed stress analysis reports

AEVEX

Sr. Stress Engineer

Murrieta, CA

$200K - $224K/yr

The Senior Stress Engineer at AEVEX Aerospace is responsible for analyzing primary & secondary ... Develops Fatigue & Damage Tolerance (F&DT) reports * Other functions may include basic thermal ...

Spirit AeroSystems

Structural Analysis Engineer

Wichita, KS · On-site

$118K - $182K/yr

... damage tolerance analysis, thermal analysis, vibration analysis, structural testing, etc.) to ... Bachelors of Science Degree in Aerospace Engineering, Civil Engineering, Mechanical Engineering, or ...

Synergetic Industries

Be Seen First

Aerospace Stress Analysis Engineer

Saint Louis, MO · On-site

Damage Tolerance Analysis * Durability Assessments * Develop, integrate, and document structural ... Coordinate closely with design engineering, manufacturing engineering, systems engineering, and ...

AEVEX

Sr. Stress Engineer

Murrieta, CA · On-site

$200K - $224K/yr

The Senior Stress Engineer at AEVEX Aerospace is responsible for analyzing primary & secondary ... Develops Fatigue & Damage Tolerance (F&DT) reports * Other functions may include basic thermal ...

Expleo

Stress Engineer V - Tulsa

Tulsa, OK

$90/hr

Perform advanced static, fatigue, and damage tolerance analysis * Lead development and validation of FEM models for complex structures * Generate, review, and approve detailed stress analysis reports

Expleo

Stress Engineer III - IV - Tulsa

Tulsa, OK

$67 - $78/hr

The Stress Engineer will apply knowledge of engineering principles, theories, concepts, industry ... Conduct fatigue and damage tolerance analysis to ensure longterm durability * Create and solve ...

Expleo

Stress Engineer III - IV - Tulsa

Tulsa, OK

$67 - $78/hr

The Stress Engineer will apply knowledge of engineering principles, theories, concepts, industry ... Conduct fatigue and damage tolerance analysis to ensure longterm durability * Create and solve ...

Expleo

Stress Engineer VI - Tulsa

Tulsa, OK

$90/hr

Perform and oversee advanced static, fatigue, and damage tolerance analysis * Define and drive ... Influence engineering strategy, design practices, and technical direction * Act as primary ...

MAGNIX USA INC

Structural Analysis Engineer

Everett, WA · On-site

$105K - $185K/yr

The Structural Analysis Engineer performs the structural analysis of our Electric Propulsion Unit ... Experience performing damage tolerance analysis using software such as Nasgro and Darwin Preferred ...

Expleo

Stress Engineer VI - Tulsa

Tulsa, OK

$90/hr

Perform and oversee advanced static, fatigue, and damage tolerance analysis * Define and drive ... Influence engineering strategy, design practices, and technical direction * Act as primary ...

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Damage Tolerance Engineer information

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$75.5K

$100.3K

$122.5K

How much do damage tolerance engineer jobs pay per year?

As of Jun 21, 2026, the average yearly pay for damage tolerance engineer in the United States is $100,319.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,500.00 and $109,500.00 per year, depending on experience, location, and employer.

What are the typical daily responsibilities of a Damage Tolerance Engineer?

As a Damage Tolerance Engineer, your daily tasks often include analyzing structural components for crack growth and fatigue, assessing potential risks, and recommending maintenance or design changes to ensure ongoing airworthiness. You might collaborate closely with design engineers, stress analysts, and quality assurance teams to integrate findings into product improvements. Reviewing test data, preparing technical reports, and supporting certification documentation are also key parts of the job. This role is dynamic and requires a combination of independent analysis and teamwork to maintain safety and compliance standards.

What is a Damage Tolerance Engineer job?

A Damage Tolerance Engineer evaluates the structural integrity of aerospace components to ensure they can sustain damage without catastrophic failure. They analyze fatigue, crack propagation, and fracture mechanics to predict lifespan and ensure compliance with safety standards. Using tools like finite element analysis (FEA) and non-destructive testing (NDT), they develop inspection intervals and repair solutions. Their work is critical in maintaining aircraft safety and reliability over time.

What are the key skills and qualifications needed to thrive in the Damage Tolerance Engineer position, and why are they important?

A Damage Tolerance Engineer requires a solid background in materials science, fracture mechanics, and structural analysis, often supported by a degree in aerospace or mechanical engineering. Proficiency with finite element analysis (FEA) software, non-destructive evaluation techniques, and familiarity with industry standards such as FAA or EASA certifications is highly valuable. Strong problem-solving abilities, attention to detail, and effective communication skills distinguish top performers in this field. These competencies are critical for ensuring the structural integrity and safety of components under real-world operating conditions.

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Damage Tolerance Engineer jobs near you

Stress Engineer - Defense

SOGECLAIR

Wichita, KS

$52.50 - $72/hr

Contractor

Posted 3 days ago

Job description

  • Perform structural analysis using classical hand analysis methods and finite element analysis on metallic and non-metallic structure.
  • Understandcustomer requirements and prepare formal, controlled engineering documentation (i.e. structural analysis reports, specifications, etc.).
  • Prepareand presentdesign review material in support of technical interchange meetings with suppliers and external/internal customers.
  • Review designs for preliminary sizing of structural reinforcements and load path definition for structural modifications.
  • Support design process from preliminary/conceptual design through critical/detail design.
  • Write, Review or Approve structural substantiation reports that meet technical requirements for the program and certifying authorities (TCCA/FAA/EASA).
  • Assess primary structure, secondary structure, and flight test installations from a static strength perspective.
  • Perform fatigue and damage tolerance assessments based on customer's mission profile requirements.
  • Perform Material Review Board (MRB) duties in support of operations activities (as required).

Requirements

  • You must have a Bachelor of Engineering or equivalent.
  • You must havea minimum of 5yearsof relevant stress engineering experience.
  • Per US ITAR (International Traffic in Arms Regulations) Requirements, must be a U.S. Citizen or U.S. Permanent Resident (Green Card Holder).
  • You must have proficiency in FEM tools (i.e. Patran, Nastran, Nasgro, Altair).
  • You must have proficiency with all Microsoft Office software applications.
  • You have proficiency with CATIA V5.
  • You have an understanding of civil aircraft certification rules and experience in certification procedures.
  • You must have excellent communication and listening skills, and the ability to interface constructively and effectively in a cross functional team environment.
  • You must be able to work independently and efficiently multitask.
  • You must have a good understanding of aircraft structural load path and have experience with analysis methodologies for various primary and secondary structural components (static, fatigue and damage tolerance).
  • MRB is an asset (might be a requirement for some positions).
  • Experience in an integration role or function is an asset.

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