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Crash Simulation Engineer Jobs in California (NOW HIRING)

ROBINSON HELICOPTER CO INC

Seat Engineer

Torrance, CA · On-site

$105K - $150K/yr

Robinson is an engineering focused organization that provides challenging and exciting ... Direct experience with non-linear crash simulation (LS-DYNA) and multi-body simulation (MADYMO)

Apple

Safety System Product FEM Engineer

San Jose, CA · On-site

Description Perform Finite Element Analysis (FEA) simulation and failure analysis for next ... Key experience includes prosthetics, helmets, crash, automotive safety, orthopedic implants or ...

Lyte

Embedded Software Tools Engineer

Sunnyvale, CA · On-site

$154K - $203K/yr

Develop simulation, emulation, and test harnesses to enable faster iteration without physical ... Improve observability of embedded systems through logging, metrics, tracing, and crash analysis

Priamba Soft

EV Battery pack Lead Engineer

Foster City, CA · On-site

$119K - $157K/yr

Conduct trade-off studies considering cell format, thermal behavior, crash safety, cost ... Good understanding of CAE concepts and ability to interpret simulation results. * Hands-on ...

Apple

Safety System Product FEM Engineer

San Jose, CA

$150K - $277K/yr

Description Perform Finite Element Analysis (FEA) simulation and failure analysis for next ... Key experience includes prosthetics, helmets, crash, automotive safety, orthopedic implants or ...

Apple

Safety System Product FEM Engineer

San Jose, CA

$150K - $277K/yr

Description Perform Finite Element Analysis (FEA) simulation and failure analysis for next ... Key experience includes prosthetics, helmets, crash, automotive safety, orthopedic implants or ...

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Crash Simulation Engineer information

What does a crash simulation engineer do?

A Crash Simulation Engineer uses computer modeling and simulation software to analyze how vehicles behave during collisions. They help predict the impact of crashes on vehicle structure and passenger safety, allowing manufacturers to improve design before building physical prototypes. Their work is crucial for meeting safety standards and regulations, as well as reducing development costs and time. Crash Simulation Engineers often collaborate with design, testing, and safety teams to ensure vehicles are both safe and efficient.

What are the key skills and qualifications needed to thrive as a crash simulation engineer, and why are they important?

To thrive as a Crash Simulation Engineer, you need a strong background in mechanical engineering or a related field, with expertise in finite element analysis (FEA) and crash dynamics. Familiarity with simulation tools such as LS-DYNA, HyperMesh, and CATIA, along with relevant certifications in simulation software, is highly valuable. Attention to detail, problem-solving, and effective communication skills help convey complex simulation results and collaborate with cross-functional teams. These competencies are essential for ensuring vehicle safety, compliance with regulations, and the successful integration of crashworthiness into the design process.

What is the difference between Crash Simulation Engineer vs Finite Element Analyst?

AspectCrash Simulation EngineerFinite Element Analyst
Required CredentialsBachelor's or Master's in Mechanical Engineering, Automotive Engineering, or related fields; knowledge of CAE softwareBachelor's or Master's in Mechanical Engineering, Civil Engineering, or related fields; expertise in finite element analysis software
Work EnvironmentAutomotive or aerospace R&D labs, design teams, testing facilitiesEngineering firms, research institutions, manufacturing companies
Industry UsagePrimarily in automotive safety, crashworthiness, and structural integrityBroadly in structural analysis, product design, and failure prediction

The Crash Simulation Engineer focuses on developing and running crash tests using specialized software to improve vehicle safety. In contrast, the Finite Element Analyst performs detailed structural analyses across various industries. While both roles require knowledge of CAE tools and similar credentials, the Crash Simulation Engineer specializes in crash scenarios, making their work more specific to automotive safety testing.

What are the typical challenges faced by crash simulation engineers when integrating simulation results with real-world crash test data?

Crash Simulation Engineers often encounter challenges in aligning simulation results with actual crash test outcomes due to factors like material variability, model accuracy, and real-world unpredictability. Bridging this gap requires close collaboration with test engineers, iterative refinement of finite element models, and thorough validation processes. Staying updated with the latest simulation software and continually improving modeling techniques are essential to accurately predict crash performance and ensure vehicle safety compliance.
What are popular job titles related to Crash Simulation Engineer jobs in California? For Crash Simulation Engineer jobs in California, the most frequently searched job titles are:
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Crash Simulation Engineer jobs near you

Seat Engineer

ROBINSON HELICOPTER CO INC

Torrance, CA • On-site

$105K - $150K/yr

Full-time

Posted 7 days ago

Job description

JOB SUMMARY:

Robinson Helicopter Company is a leading manufacturer of civil rotorcraft with a 50-year history of providing affordable helicopters for a wide range of applications. Robinson is an engineering focused organization that provides challenging and exciting opportunities to contribute to the future of vertical flight.

The Seat Design Engineer is a member of the engineering team who is responsible for the design, development, and certification of helicopter seats which meet safety, weight, and cost objectives.  This role requires technical expertise in structures, dynamics, manufacturing, and human factors.

RESPONSIBILITIES:

  • Lead the design and development of seating solutions including seat structures, functional mechanisms, foam, and covers from concept through detailed engineering and production release.
  • Ensure human factors requirements are met including defining the H-point and eye point, and evaluation of kinematics, reach envelopes, ergonomics, and usability.
  • Design and optimize Energy Attenuation (EA) systems to meet the requirements of 14 CFR 27.562.
  • Conduct numerical simulations to predict structural integrity, restraint geometry, and head strike (LS-DYNA, MADYMO).
  • Conduct user evaluations of proposed seat designs.
  • Create detail, assembly, and installation design definitions using CAD software.
  • Oversee the development and manufacturing of prototype articles.
  • Develop requirements, specifications, and processes including material selection.
  • Identify, plan, and lead tests for components and assemblies in the laboratory, ground, and flight test environment as necessary to include test planning, conformity, instrumentation, test conduct, data analysis, and issue resolution. 
  • Validate that designs meet customer expectations, design objectives, and the requirements of 14 CFR Part 27.
  • Interface with suppliers to identify solutions to design problems, establish requirements, and ensure requirements are satisfied.
  • Report on project status, schedules, and risks.
  • Develop processes and tools to improve the effectiveness, quality, and efficiency of the work.

REQUIRED QUALIFICATIONS:

  • Bachelor’s degree in Mechanical or Automotive Engineering or equivalent work experience.
  • Direct experience designing seating including human factors consideration.
  • Direct experience with computer aided design and modeling with a focus on design for manufacturing and the application of geometric dimensioning and tolerancing (Solidworks or CATIA).
  • Strong understanding of structures, loads, and mechanical systems.
  • Must be a proven self-starter requiring minimal supervision, with strong problem-solving skills.
  • Excellent academic record.
  • Demonstrated strong and effective verbal, written, and interpersonal communication skills.
  • Team-oriented, possess a positive attitude, and work well with others.
DESIRED QUALIFICATIONS:
  • Experience with seat design, fabrication, integration, development, and testing for aircraft applications.
  • Deep understanding of aircraft certification requirements in 14 CFR Part 23/25/27/29.
  • Direct experience with non-linear crash simulation (LS-DYNA) and multi-body simulation (MADYMO).

Pay Range: $105,000 - $150,000 annually

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