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Crash Simulation Engineer Jobs in Castro Valley, CA

At Synopsys, you will work on LS-DYNA, software that powers crash simulations, structural analysis, and complex dynamics problems across automotive, aerospace, and civil engineering. The team is ...

Description Perform Finite Element Analysis (FEA) simulation and failure analysis for next ... Key experience includes prosthetics, helmets, crash, automotive safety, orthopedic implants or ...

Embedded Software Tools Engineer

Sunnyvale, CA · On-site

$154K - $203K/yr

Develop simulation, emulation, and test harnesses to enable faster iteration without physical ... Improve observability of embedded systems through logging, metrics, tracing, and crash analysis

Description Perform Finite Element Analysis (FEA) simulation and failure analysis for next ... Key experience includes prosthetics, helmets, crash, automotive safety, orthopedic implants or ...

Description Perform Finite Element Analysis (FEA) simulation and failure analysis for next ... Key experience includes prosthetics, helmets, crash, automotive safety, orthopedic implants or ...

Safety System Product FEM Engineer

San Jose, CA · On-site

$150.40 - $277.60/hr

Description Perform Finite Element Analysis (FEA) simulation and failure analysis for next ... Key experience includes prosthetics, helmets, crash, automotive safety, orthopedic implants or ...

Crash Simulation Engineer information

See Castro Valley, CA salary details

$45K

$142.4K

$219.8K

How much do crash simulation engineer jobs pay per year?

As of Aug 24, 2026, the average yearly pay for crash simulation engineer in Castro Valley, CA is $142,393.00, according to ZipRecruiter salary data. Most workers in this role earn between $106,200.00 and $169,000.00 per year, depending on experience, location, and employer.

What does a crash simulation engineer do?

A Crash Simulation Engineer uses computer modeling and simulation software to analyze how vehicles behave during collisions. They help predict the impact of crashes on vehicle structure and passenger safety, allowing manufacturers to improve design before building physical prototypes. Their work is crucial for meeting safety standards and regulations, as well as reducing development costs and time. Crash Simulation Engineers often collaborate with design, testing, and safety teams to ensure vehicles are both safe and efficient.

What are the typical challenges faced by crash simulation engineers when integrating simulation results with real-world crash test data?

Crash Simulation Engineers often encounter challenges in aligning simulation results with actual crash test outcomes due to factors like material variability, model accuracy, and real-world unpredictability. Bridging this gap requires close collaboration with test engineers, iterative refinement of finite element models, and thorough validation processes. Staying updated with the latest simulation software and continually improving modeling techniques are essential to accurately predict crash performance and ensure vehicle safety compliance.

What are the key skills and qualifications needed to thrive as a crash simulation engineer, and why are they important?

To thrive as a Crash Simulation Engineer, you need a strong background in mechanical engineering or a related field, with expertise in finite element analysis (FEA) and crash dynamics. Familiarity with simulation tools such as LS-DYNA, HyperMesh, and CATIA, along with relevant certifications in simulation software, is highly valuable. Attention to detail, problem-solving, and effective communication skills help convey complex simulation results and collaborate with cross-functional teams. These competencies are essential for ensuring vehicle safety, compliance with regulations, and the successful integration of crashworthiness into the design process.

What is the difference between Crash Simulation Engineer vs Finite Element Analyst?

AspectCrash Simulation EngineerFinite Element Analyst
Required CredentialsBachelor's or Master's in Mechanical Engineering, Automotive Engineering, or related fields; knowledge of CAE softwareBachelor's or Master's in Mechanical Engineering, Civil Engineering, or related fields; expertise in finite element analysis software
Work EnvironmentAutomotive or aerospace R&D labs, design teams, testing facilitiesEngineering firms, research institutions, manufacturing companies
Industry UsagePrimarily in automotive safety, crashworthiness, and structural integrityBroadly in structural analysis, product design, and failure prediction

The Crash Simulation Engineer focuses on developing and running crash tests using specialized software to improve vehicle safety. In contrast, the Finite Element Analyst performs detailed structural analyses across various industries. While both roles require knowledge of CAE tools and similar credentials, the Crash Simulation Engineer specializes in crash scenarios, making their work more specific to automotive safety testing.

Are crash simulation engineers in demand?

Crash simulation engineers are in demand due to the automotive industry's focus on safety and the increasing use of computer-aided engineering tools like finite element analysis. They are essential for developing and testing vehicle safety features, and job opportunities are expected to grow with advancements in vehicle design and autonomous technology.

How do I become a crash simulation engineer?

To become a crash simulation engineer, typically a bachelor's degree in mechanical engineering, automotive engineering, or a related field is required. Gaining experience with finite element analysis software such as LS-DYNA or Abaqus, along with strong skills in programming and materials science, is essential. Advanced roles may require a master's degree or professional certification in engineering or simulation techniques.

What cities near Castro Valley, CA are hiring for Crash Simulation Engineer jobs?

Cities near Castro Valley, CA with the most Crash Simulation Engineer job openings:

R&D Engineering, Staff Engineer - 18291

Synopsys

Livermore, CA • On-site

$120K/yr

Full-time

Posted 27 days ago


Job description

General Information
Job Title
R&D Engineering, Staff Engineer - 18291
Job ID
18291
City
Livermore
State/Province
California
Date Posted
28-Jul-2026
Job Category
Engineering
Job Subcategory
R&D Engineering
Hire Type
Employee
Remote Eligible
No
Base Salary Range: $120000 - $180000
Descriptions & Requirements
Job Description and Requirements
We Are
Synopsys is the leader in engineering solutions from silicon to systems, enabling customers to rapidly innovate AI-powered products. We deliver industry-leading silicon design, IP, simulation and analysis solutions, and design services. We partner closely with our customers across a wide range of industries to maximize their R&D capability and productivity, powering innovation today that ignites the ingenuity of tomorrow.
You Are
You have spent years building computational mechanics software that engineers actually depend on to simulate real-world physics, not toy problems, but production simulations running on massive clusters where performance and accuracy both matter. The difference between code that scales to thousands of cores and code that stalls out is something you understand at the implementation level, not just in theory. You have debugged parallel code that behaves differently on different architectures, and you know how to trace that back to a memory access pattern or a communication bottleneck that no profiler flagged.
Moving work from CPU to GPU is not a buzzword exercise for you. You have done it. You know what translates cleanly and what requires rethinking the algorithm entirely. Designing and extending mechanics software within large Fortran and C codebases is familiar territory. You are comfortable in code that predates modern tooling, and understand the underlying physics and numerical algorithms needed for complex engineering simulations. OpenMP, MPI, CUDA, OpenACC: these are not resume keywords, they are tools you reach for depending on the problem.
At Synopsys, you will work on LS-DYNA, software that powers crash simulations, structural analysis, and complex dynamics problems across automotive, aerospace, and civil engineering. The team is small, the problems are hard, and what you build will run on some of the largest supercomputers in the world.
What You'll Be Doing
  • Develop, optimize, and maintain LS-DYNA solvers and features including CPG, CPM, SPH, DEM, PBM, and EGMM methods
  • Contribute to the development of meshfree and finite element methods that balance accuracy, stability, and computational efficiency
  • Port SPH and other performance-critical features from CPU to GPU using OpenACC, OpenMP Offload, and CUDA
  • Debug and resolve consistency issues in LS-DYNA HYBRID on large-scale customer models where identical inputs must produce identical results regardless of thread count or CPU allocation
  • Implement and optimize parallel algorithms using OpenMP and MPI for distributed memory and shared memory systems
  • Profile, benchmark, and tune code performance on HPC clusters and GPU-accelerated systems
  • Collaborate with ACE engineers and customers to translate requirements into software solutions, diagnosing simulation issues and delivering fixes that hold up in production environments

The Impact You Will Have
  • Reduce simulation runtime for automotive crash models by porting SPH solvers to GPU, enabling faster design iteration cycles for customers
  • Implement novel numerical techniques to enable customers to solve increasingly complex engineering challenges
  • Resolve consistency and accuracy issues in HYBRID solvers that directly affect customer confidence in simulation results, ensuring production runs scale reliably across varying compute resources
  • Improve scalability of LS-DYNA on next-generation HPC architectures, ensuring the software remains competitive as hardware evolves
  • Deliver performance improvements that allow engineers to run larger, more detailed models without requiring additional compute resources
  • Contribute to the long-term maintainability and robustness of a codebase used by thousands of engineers worldwide
  • Help customers move critical workloads to modern HPC platforms, reducing their time to insight and increasing their R&D throughput

What You'll Need
  • Bachelor's or Master's in Mechanical Engineering, Civil Engineering, Computer Science, or related field
  • 4-5+ years of hands-on experience developing computational mechanics software or HPC simulation tools
  • Strong proficiency in Fortran, C, and C++ for performance-critical scientific computing
  • Demonstrated experience with parallel programming using OpenMP and MPI in production codebases
  • Solid understanding of finite element methods, meshfree methods, or computational dynamics
  • Experience with GPU programming using CUDA, OpenACC, or OpenMP Offload is a strong plus
  • Familiarity with profiling and debugging tools for parallel and GPU-accelerated applications is a plus

Who You Are
  • You have experience designing, implementing, and extending mechanics software and are comfortable working within large Fortran and C codebases
  • You can collaborate effectively with customers and colleagues to translate customer requirements into software solutions
  • You know how to isolate a performance bottleneck and propose a fix that improves runtime without sacrificing correctness
  • You are willing to work hybrid in Livermore, CA, three days per week in the office with a team of six engineers who care deeply about the quality of the code they ship

The Team You'll Be Part Of
You will join a team of six engineers working on the Ansys Mechanical Product within Synopsys. The team focuses on CPG, CPM, SPH, DEM, PBM, EGMM solvers, HPC optimization, GPU acceleration, and benchmarking. You will collaborate closely with the ACE (Application and Customer Engineering) team, who handle most customer issues, but you will also work directly with customers when technical problems require deeper solver-level investigation. This is an individual contributor role working on LS-DYNA, one of the most widely used explicit dynamics simulation platforms in the world.
Rewards and Benefits
We offer a comprehensive range of health, wellness, and financial benefits to cater to your needs. Our total rewards include both monetary and non-monetary offerings. Your recruiter will provide more details about the salary range and benefits during the hiring process.
#LI-TS5
At Synopsys, we want talented people of every background to feel valued and supported to do their best work. Synopsys considers all applicants for employment without regard to race, color, religion, national origin, gender, sexual orientation, age, military veteran status, or disability.
In addition to the base salary, this role may be eligible for an annual bonus, equity, and other discretionary bonuses. Synopsys offers comprehensive health, wellness, and financial benefits as part of a competitive total rewards package. The actual compensation offered will be based on a number of job-related factors, including location, skills, experience, and education. Your recruiter can share more specific details on the total rewards package upon request. The base salary range for this role is across the U.S.

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About Synopsys

Sourced by ZipRecruiter

Synopsys, Inc. (Nasdaq:SNPS) is the Silicon to Software partner for creative companies developing the electronic products and software applications we rely on every single day. As the world's 15th largest software company, Synopsys has a long history of being a global leader in electronic design automation (EDA) and semiconductor IP and is also growing its leadership in software quality and security solutions. Whether you're a system-on-chip (SoC) designer building advanced semiconductors, or a software developer writing applications that require the highest quality and security, Synopsys has the solutions needed to deliver exceptional, secure products for the era of connected everything. The company is headquartered in Mountain View, California, and has approximately 113 offices located throughout North America, South America, Europe, Japan, Asia and India. Since 1986, Synopsys has been at the heart of accelerating electronics innovation with engineers around the world having used Synopsys technology to successfully design and create billions of chips and systems that are found in the electronics that people rely on every single day.

Industry

Computer and computer peripheral equipment and software wholesalers

Company size

10,000+ Employees

Headquarters location

Mountain View, CA, US

Year founded

1986

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