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Controls Engineer Jobs in Kenosha, WI (NOW HIRING)

Acara Solutions

Senior FPGA Engineer

Franksville, WI

$160K - $190K/yr

Collaborate with electrical and controls engineers to develop advanced power control firmware. * Perform hardware bring-up, debugging, and validation using laboratory test equipment. About Acara ...

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All JobsControls Engineer JobsControls Engineer Jobs in Kenosha, WI

Controls Engineer information

See Kenosha, WI salary details

$53.3K

$93.6K

$127K

How much do controls engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for controls engineer in Kenosha, WI is $93,595.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,900.00 and $104,700.00 per year, depending on experience, location, and employer.

What does a controls engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What are the key skills and qualifications needed to thrive as a controls engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What are common challenges faced by controls engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

More about Controls Engineer jobs

What are the most commonly searched types of Controls Engineer jobs in Kenosha, WI?

The most popular types of Controls Engineer jobs in Kenosha, WI are:

What are popular job titles related to Controls Engineer jobs in Kenosha, WI?

For Controls Engineer jobs in Kenosha, WI, the most frequently searched job titles are:

What job categories do people searching Controls Engineer jobs in Kenosha, WI look for?

The top searched job categories for Controls Engineer jobs in Kenosha, WI are:

What cities near Kenosha, WI are hiring for Controls Engineer jobs?

Cities near Kenosha, WI with the most Controls Engineer job openings:

Controls Engineer jobs near you
Infographic showing various Controls Engineer job openings in Kenosha, WI as of August 2026, with employment types broken down into 83% Full Time, and 17% Contract. Highlights an 100% In-person job distribution, with an average salary of $93,595 per year, or $45 per hour.

Automation Controls Engineer location at Mukwonago, WI

ALOIS LLC

Mukwonago, WI • On-site

$75K/yr

Full-time

Re-posted 2 days ago

Job description

Job Title: Automation Control Engineer
Location: Mukwonago, WI
Salary: 75K per annum

Job Description:
The Automation Control Engineer will be responsible for product launch reviews with project team, continuous improvement projects post-launch and large capital projects to improve plant efficiency.
Primary Duties and Responsibilities:
Design and implement electrical controls hardware and software for CI projects around the plant
Manage and improve PLC and auxiliary software programs for all plant equipment
Support manufacturing team by cross training technicians and root causing downtime events.
Working with our project launch team support the launch of new product lines in the plant via design reviews
Support vendor build events a provide proper feedback to ensure success run at Job 1
Able to generate new CI project ideas and generate cost benefit analysis to evaluate project viability
Manage vendors to ensure proper install of equipment.
Validate this install that comply with safety, quality and throughput standards
Perform root cause analysis on manufacturing defects that cause downtime, quality defects or safety concerns Develop and implement permanent corrective actions on processes as indicated by the root cause analysis
Coordinate cross functional team meetings to develop best solution to support all departments
Required Qualifications:
Bachelor of Science or relevant technical Associates Degree
5-10 years in manufacturing setting
Preferred to have experience in injection molding or high speed automation.
Preferred full integration process experience
Excellent communication skills w/ cross functional teams
Ability to learn and adapt to new technologies in a fast paced environment
PLC programming (AB, Omron, Beckhoff)
Vision Programming (Cognex, Keyence)
Ability to create/read/maintain electrical prints
Ability to manage projects and vendors
Technical mindset to find true root causes and corrective actions
Ability to run cost-benefit analysis