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Controls Engineer Plc Programming Jobs in San Marcos, TX

Sterling Engineering Inc.

Controls Engineer

Austin, TX · On-site

$90K - $110K/yr

Controls Engineer Location: Austin, TX Shift: 1st Shift Hire Type: Direct Hire Pay Rate: $90,000 ... Experience with PLC programming, troubleshooting, and system integration * Knowledge of HMI and ...

Wunderlich-Malec

Controls Engineer

Austin, TX · Hybrid

$82K - $107K/yr

... PLC programming, instrumentation, check out support and start-up assistance. Please Note: This ... with instrumentation and controls design SCADA (ie. Rockwell, Inductive Automation, AVEVA ...

Wunderlich-Malec

Controls Engineer

Austin, TX · On-site

$82K - $107K/yr

... PLC programming, instrumentation, check out support and start-up assistance. Please Note: This ... with instrumentation and controls design SCADA (ie. Rockwell, Inductive Automation, AVEVA ...

Aalo Atomics

Senior Controls Development Engineer

Austin, TX · On-site

$96K - $126K/yr

As a Senior Controls & Robotics Engineer at Aalo Atomics, you will design and build the automated ... Expert-level PLC programming (Structured Text, Ladder Logic, Function Block) and/or IPCs on at ...

OPmobility

Controls Engineer

Austin, TX · On-site

$82K - $107K/yr

Controls Engineer - 2nd shift * Expected Hiring Date: July 2026 * Scope: Single-site manufacturing ... Strong experience with PLC programming (SIEMENS preferred) and HMI systems. * Knowledge of robotic ...

Actalent

Controls Engineer

Austin, TX · On-site

$81K - $105K/yr

Controls Engineer We are looking for a Controls Engineer to lead the electrical architecture and ... Architect hardware for industrial controllers (PLC/PAC). While programming is not required, deeply ...

Noveon

Automation Controls Engineer

San Marcos, TX · On-site

$75K - $100K/yr

Job Title: Automation Controls Engineer Location: San Marcos, Texas We have one goal: to ... PLC programming, Siemens TIA Portal, Rockwell RS Studio, and Ignition SCADA system. • Is ...

Amazon

Senior Manager, Controls Engineering

Austin, TX · On-site

$96K - $126K/yr

Key job responsibilities Controls Design & Development - Define and implement global PLC architecture, programming standards, and controls design specifications. Establish a scalable framework ...

Paper Converting Machine

Controls Engineer

Austin, TX

$82K - $107K/yr

Experience in creating and designing automation controls systems (PLC, SCADA) * A solid ... A solid understanding of engineering documentation (P&IDs, process flow diagram, standard operating ...

Barry Wehmiller Group

Controls Engineer

Austin, TX

$82K - $107K/yr

Experience in creating and designing automation controls systems (PLC, SCADA) * A solid ... A solid understanding of engineering documentation (P&IDs, process flow diagram, standard operating ...

Barry-Wehmiller Companies

Controls Engineer

Austin, TX · On-site

$82K - $107K/yr

Experience in creating and designing automation controls systems (PLC, SCADA) * A solid ... A solid understanding of engineering documentation (P&IDs, process flow diagram, standard operating ...

Caterpillar

Controls Engineer

Seguin, TX · On-site

$89K - $133K/yr

As a Controls Engineer, you are responsible for performing various assignments designed to improve ... programming, testing, and validation * Program, configure, and troubleshoot Siemens PLC systems ...

Caterpillar

Controls Engineer

Seguin, TX · On-site

$89K - $133K/yr

As a Controls Engineer, you are responsible for performing various assignments designed to improve ... programming, testing, and validation * Program, configure, and troubleshoot Siemens PLC systems ...

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All JobsControls Engineer Plc Programming JobsControls Engineer Plc Programming Jobs in San Marcos, TX

Controls Engineer Plc Programming information

See San Marcos, TX salary details

$49.8K

$87.4K

$118.6K

How much do controls engineer plc programming jobs pay per year?

As of Sep 1, 2026, the average yearly pay for controls engineer plc programming in San Marcos, TX is $87,436.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,600.00 and $97,800.00 per year, depending on experience, location, and employer.

What does a controls engineer specializing in PLC programming do?

A Controls Engineer with expertise in PLC (Programmable Logic Controller) programming is responsible for designing, developing, and maintaining automated control systems used in manufacturing and industrial environments. They program PLCs to monitor and control machinery, ensuring equipment operates safely and efficiently. This role often involves troubleshooting system issues, integrating new automation technologies, and collaborating with other engineers to optimize production processes.

What are the typical challenges faced when working as a controls engineer specializing in PLC programming?

Controls Engineers specializing in PLC programming often encounter challenges such as troubleshooting complex automation systems under tight deadlines, adapting to rapidly evolving technologies, and ensuring seamless integration between hardware and software components. They may also need to coordinate with multidisciplinary teams, including electricians, mechanical engineers, and production staff, to implement solutions efficiently. Staying updated on industry standards and maintaining strong documentation practices are essential for long-term project success and career growth.

What are the key skills and qualifications needed to thrive as a controls engineer specializing in PLC programming, and why are they important?

To thrive as a Controls Engineer in PLC programming, you need a solid background in electrical engineering, automation, and industrial control systems, often supported by a relevant degree. Proficiency with PLC platforms (such as Allen-Bradley or Siemens), HMI/SCADA systems, and programming languages like ladder logic is essential, and certifications like Siemens Certified Programmer or Rockwell Automation credentials are highly valued. Strong problem-solving, attention to detail, and effective communication skills help you design, troubleshoot, and collaborate on complex automation projects. These skills ensure reliable, safe, and efficient system operation, which is critical for manufacturing productivity and minimizing downtime.

What is the difference between Controls Engineer Plc Programming vs Controls Engineer Electrical Design?

AspectControls Engineer Plc ProgrammingControls Engineer Electrical Design
Primary FocusDeveloping and implementing PLC control programsDesigning electrical systems and control panels
Skills & CertificationsPLC programming, ladder logic, automation softwareElectrical schematics, CAD, electrical codes
Work EnvironmentManufacturing plants, automation facilitiesEngineering offices, manufacturing sites
Industry UsageAutomation, process controlElectrical system design, machinery

Controls Engineer Plc Programming primarily focuses on creating and troubleshooting PLC control software, while Controls Engineer Electrical Design emphasizes designing electrical systems and schematics. Both roles require technical skills in electrical systems, but differ in their core responsibilities and work environments.

What are popular job titles related to Controls Engineer Plc Programming jobs in San Marcos, TX?

For Controls Engineer Plc Programming jobs in San Marcos, TX, the most frequently searched job titles are:

What cities near San Marcos, TX are hiring for Controls Engineer Plc Programming jobs?

Cities near San Marcos, TX with the most Controls Engineer Plc Programming job openings:

Controls Engineer Plc Programming jobs near you
Infographic showing various Controls Engineer Plc Programming job openings in San Marcos, TX as of August 2026, with employment types broken down into 67% Full Time, and 33% Contract. Highlights an 67% In-person, and 33% Hybrid job distribution, with an average salary of $87,436 per year, or $42 per hour.

PLC Controls Engineer - Aerospace Manufacturing

Approach Venture LLC

Austin, TX • On-site

$120K - $160K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 25 days ago

Job description

Controls Engineer - Design Advanced Industrial Robotics & Automation Systems
Austin, TX | On-site
Opportunity Summary
Join a growing venture-backed robotics company developing advanced automation systems for aerospace and defense manufacturing. The team designs, builds, and deploys robotic production equipment that helps customers improve manufacturing quality, efficiency, and repeatability across critical industrial operations. As a Controls Engineer, you will lead the electrical and controls architecture for complex automation systems from concept through deployment. This is a hands-on engineering role responsible for electrical design, PLC programming, HMI development, hardware selection, commissioning, and system integration. You'll work closely with multidisciplinary engineering teams to deliver production-ready robotic systems operating in demanding manufacturing environments.
About Us
We are an early-stage robotics company building industrial automation solutions for aerospace and defense manufacturers. Our engineering team develops complete robotic systems that combine mechanical design, electrical engineering, controls software, and system integration to solve complex manufacturing challenges. This is an opportunity to have direct technical ownership while helping shape next-generation automation platforms.
Job Duties
  • Lead the electrical and controls architecture for industrial robotic automation systems.
  • Design electrical panels, control hardware, and system wiring layouts.
  • Select electrical components, PLC hardware, HMIs, networking equipment, motors, drives, and safety systems.
  • Develop electrical schematics, one-line diagrams, block diagrams, bills of materials, and cable documentation using AutoCAD.
  • Program Siemens PLCs and HMIs using Siemens TIA Portal.
  • Configure industrial communication networks and device integration.
  • Develop motion control sequences, I/O mapping, machine logic, alarms, and fault handling.
  • Configure safety systems, motor controls, VFDs, and motion axes.
  • Design operator interfaces with user permissions, diagnostics, and production workflows.
  • Integrate robots, sensors, vision systems, and field devices into complete automation cells.
  • Collaborate with mechanical, software, and applications engineers throughout system development.
  • Support supplier selection and define technical requirements for outsourced electrical assemblies.
  • Commission equipment, perform testing, troubleshoot controls issues, and support customer deployments.
  • Create engineering documentation, operating procedures, and design review materials.

Qualifications
  • Bachelor's degree in Electrical Engineering or a related technical discipline.
  • 6+ years of professional experience in controls engineering, automation, or industrial electrical systems.
  • Strong experience designing industrial electrical control systems and panel layouts.
  • Expert-level Siemens PLC programming experience using TIA Portal.
  • Experience developing HMI applications for industrial equipment.
  • Strong understanding of industrial networking and communication protocols.
  • Proficiency creating electrical schematics and documentation in AutoCAD.
  • Ability to read and interpret mechanical and electrical drawings.
  • Solid understanding of control systems, motion control, and industrial automation.
  • Strong communication and organizational skills.
  • Comfortable working independently while collaborating across engineering disciplines.
  • U.S. Citizen or Permanent Resident.
  • Willingness to travel up to 25%.

Preferred Experience
  • Experience developing robotic automation systems for aerospace or defense manufacturing.
  • Background supporting low-volume or high-mix manufacturing environments.
  • Experience programming industrial robots, with Fanuc experience preferred.
  • Experience with additional robot platforms such as Yaskawa.
  • Knowledge of UL and CE electrical design standards.
  • Experience integrating mechanical and electrical assemblies.
  • Manufacturing process knowledge including welding, drilling, fastening, material handling, or pick-and-place automation.
  • Experience developing engineering standards, electrical design guidelines, and PLC coding standards.

Why Join Us
  • Competitive compensation package.
  • Equity and the opportunity to influence a growing robotics company.
  • Work on cutting-edge automation systems supporting aerospace and defense customers.
  • High level of technical ownership across the full product lifecycle.
  • Collaborative engineering environment with significant exposure to multidisciplinary development.
  • Comprehensive benefits including medical, dental, vision, 401(k) with company match, and paid time off.

Compensation Details
$120,000 - $160,000
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