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Chemical Process Development Jobs (NOW HIRING)

Alleima

Chemical Process Engineer

Palm Coast, FL · On-site

Your Role As a Chemical Process Engineer at Alleima, you will be responsible for optimizing and ... Your ability to interact with members of R&D, operations, marketing, sales, finance, and quality is ...

Huntsman

Chemical Process Engineer

Ashtabula, OH · On-site

: Chemical Process Engineer Huntsman is seeking a Chemical Process Engineer supporting the Advanced ... Lead technical development efforts at the site level from evaluating data to generating training ...

Alleima

Chemical Process Engineer

Palm Coast, FL · On-site

Your Role As a Chemical Process Engineer at Alleima, you willbe responsible foroptimizingand ... Your ability to interact with members of R&D, operations, marketing, sales, finance, and quality is ...

Huntsman

Process Development Engineer

Mcintosh, AL · On-site

Bachelor's Degree (4 Yr) in Chemical/Polymer Engineering, or relevant discipline. Experience required * Minimum 1+ years in a laboratory, production, or process development area, preferably in a ...

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How much do chemical process development jobs pay per hour?

As of Jun 3, 2026, the average hourly pay for chemical process development in the United States is $22.45, according to ZipRecruiter salary data. Most workers in this role earn between $19.23 and $23.08 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in Chemical Process Development, and why are they important?

To thrive in Chemical Process Development, you need a strong background in chemistry or chemical engineering, with expertise in reaction optimization and process scale-up, usually supported by a relevant degree. Familiarity with lab automation, process simulation software (such as Aspen Plus or ChemCAD), and safety standards is typically required. Attention to detail, problem-solving, and effective teamwork are crucial soft skills for this role. These competencies are vital for developing efficient, scalable, and safe chemical manufacturing processes that meet quality and regulatory standards.

What are some common challenges faced in a Chemical Process Development role and how are they typically addressed?

One frequent challenge in Chemical Process Development is scaling up reactions from the laboratory to pilot or production scale while maintaining product quality and process safety. Unexpected issues such as changes in reaction kinetics, heat transfer limitations, or material incompatibilities can arise during scale-up. These are typically addressed through close collaboration with multidisciplinary teams—including analytical chemists, engineers, and safety specialists—and by conducting thorough risk assessments, pilot trials, and process simulations before full-scale implementation.

What is chemical process development?

Chemical process development is the discipline focused on designing, optimizing, and scaling up chemical processes from the laboratory to industrial production. Professionals in this field work to ensure that chemical reactions and operations can be performed safely, efficiently, and economically on a large scale. They often collaborate with chemists, engineers, and production teams to troubleshoot issues, improve yields, and minimize environmental impact. The ultimate goal is to create robust processes that consistently produce high-quality products.

What is the difference between Chemical Process Development vs Chemical Process Engineer?

AspectChemical Process DevelopmentChemical Process Engineer
Primary FocusDesigning, optimizing, and scaling chemical processes for new or improved productsOperating, controlling, and improving existing chemical processes in production
Work EnvironmentResearch labs, pilot plants, development facilitiesManufacturing plants, production lines
CredentialsBachelor's or Master's in Chemical Engineering or ChemistryBachelor's or Master's in Chemical Engineering or related field
Industry UsageResearch and development, process innovationProduction, process optimization, quality control

While both roles require similar educational backgrounds, Chemical Process Development focuses on creating and scaling new processes, whereas Chemical Process Engineers implement and optimize these processes in manufacturing settings. Understanding these differences helps professionals and employers align expectations and career paths effectively.

More about Chemical Process Development jobs
What states have the most Chemical Process Development jobs? States with the most job openings for Chemical Process Development jobs include:
What job categories do people searching Chemical Process Development jobs look for? The top searched job categories for Chemical Process Development jobs are:
Chemical Process Development jobs near you
Infographic showing various Chemical Process Development job openings in the United States as of May 2026, with employment types broken down into 5% As Needed, 23% Full Time, and 72% Part Time. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $46,693 per year, or $22.4 per hour.

Chemical Process Engineer

Alleima

Palm Coast, FL • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 7 days ago

Job description

Location
Palm Coast, United States of America
Join Alleima Business Unit Medical -Where Innovation Meets Impact
Chemical Process Engineer
Full Time
Palm Coast, FL
At Alleima BU Medical, we partner with leading OEMs to design, develop, and manufacture life-changing medical solutions. Our products-ranging from ultra-fine wire to precision tubing-enable technologies that improve and save lives every day. From glucose monitors to cochlear implants, our work touches patients across the globe.
We are on an exciting growth journey, with new manufacturing sites, strategic acquisitions, and a rapidly expanding global footprint. With production facilities in Germany, Switzerland, Poland, Italy, and the USA, we are proud to be a truly international team.
Your Role
As a Chemical Process Engineer at Alleima, you will be responsible for optimizing and advancing manufacturing processes with a strong focus on fine wire coating operations, supporting cost savings, efficiency, capability, reliability, quality, and safety at our manufacturing unit.
Your key responsibilities will include:
-- Designing and optimizing coating processes and equipment configurations for fine wire products, considering product requirements, process capability, environmental impact, and economic performance.
- Testing, controlling, and optimizing coating solution chemistry to consistently produce high-quality products that meet customer and internal quality standards.
- Developing, validating, and transferring new or improved coating processes and technologies from laboratory or pilot scale to full production.
- Ensuring new or modified equipment meets coating process requirements through pre-build design qualification, commissioning, and post-installation testing.
- Providing technical support and troubleshooting for existing coating equipment and chemical processes.
- Collecting and analyzing process and quality data to characterize current performance, identify root causes, and quantify improvement opportunities.
- Creating, reviewing, and updating Standard Operating Procedures (SOPs) to align with current standards, best practices, and regulatory requirements.
- Applying continuous improvement methodologies to improve process stability, reduce variation, and enhance safety and overall operational performance.
About You
We are looking for candidates with a degree in Engineering, preferably Chemical or Materials Engineering, along with 5+ years of experience in the manufacturing industry. Alternatively, 10+ years of experience in the manufacturing industry would be considered in place of a degree. Higher degrees and/or experience working in fine wire, extrusion, coiling, or electroplating industry may be substituted for some years of experience and/or education.
You are able to manage multiple complex projects and prioritize them accordingly. You have strong analytical, creative thinking, and problem -solving skills while being persistent in finding solutions. Your ability to interact with members of R&D, operations, marketing, sales, finance, and quality is crucial. You understand that being the best isn't about outshining others-it's about pushing boundaries, learning, and growing together. At Alleima, we constantly learn from the past to forge a better future, and we welcome you to be part of this cycle of innovation.
What You Can Expect From Us
  • A workplace built on care, for our customers and for each other.

  • A culture that values unique solutions and high-quality standards.

  • Opportunities to contribute to medical innovations that make a real difference.

  • A collaborative, decentralized environment where your voice matters.

  • Competitive compensation, benefits, and global career development.

  • Health, Dental, and Vision coverage after 30 days

  • 401K with company contribution of 5% plus matching after 30 days

  • 88 paid holiday hours per year

  • Paid time off (up to 120 hours paid time off after one year)

Why BU Medical?
We don't just make products-we enable breakthroughs. Whether it's helping someone with diabetes live more freely or supporting the next generation of neurostimulation devices, our work is purpose-driven and technically sophisticated.
Our EVP pillars guide everything we do:
  • Life-Changing: We create technologies that improve health and quality of life.

  • Caring: We foster a culture of empathy, inclusion, and support.

  • Unique Solutions: We deliver precision-engineered components that meet the highest standards

Ready to Make a Difference?
Join us and be part of a team that's shaping the future of medical technology.
www.alleima.com

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