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Chemical Process Design Engineer Jobs (NOW HIRING)

Pbf Energy

Process Design Engineer

Chalmette, LA

Process Design Engineer PBF Energy Inc. (NYSE:PBF) is one of the largest independent refiners in ... Bachelor's degree in chemical or mechanical engineering is required. * Master's degree in an ...

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Chemical Process Design Engineer information

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$45.5K

$101.3K

$162K

How much do chemical process design engineer jobs pay per year?

As of Jun 26, 2026, the average yearly pay for chemical process design engineer in the United States is $101,323.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,500.00 and $114,500.00 per year, depending on experience, location, and employer.

What does a Chemical Process Design Engineer do?

A Chemical Process Design Engineer is responsible for designing, developing, and optimizing processes used in the manufacturing of chemicals and related products. They apply principles of chemistry, physics, and engineering to create efficient and safe methods for large-scale chemical production. Their work often involves process simulation, equipment specification, safety analysis, and troubleshooting to ensure that industrial facilities operate smoothly and meet regulatory standards.

What is the difference between Chemical Process Design Engineer vs Chemical Process Engineer?

AspectChemical Process Design EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering; often involved in design certificationsBachelor's or Master's in Chemical Engineering; focuses on process optimization
Work EnvironmentDesign offices, project sites, engineering firmsManufacturing plants, production facilities, R&D labs
Employer & IndustryEngineering consultancies, chemical companies, EPC firmsChemical manufacturing, petrochemicals, pharmaceuticals

The Chemical Process Design Engineer primarily focuses on designing and planning chemical processes, often working on project specifications and process flow diagrams. In contrast, the Chemical Process Engineer typically works on operating, optimizing, and troubleshooting existing processes within manufacturing environments. Both roles require a strong foundation in chemical engineering principles, but their daily tasks and work settings differ significantly.

What are some common challenges Chemical Process Design Engineers face when working on new plant projects?

Chemical Process Design Engineers often encounter challenges such as integrating new technologies with existing systems, ensuring safety and compliance with strict regulatory standards, and optimizing processes for cost and energy efficiency. Coordinating with multidisciplinary teams—including mechanical, electrical, and instrumentation engineers—requires clear communication and effective project management. Additionally, adapting designs based on feedback from pilot studies or on-site observations can be both demanding and rewarding, as it directly impacts the project's success.

What are the key skills and qualifications needed to thrive as a Chemical Process Design Engineer, and why are they important?

To thrive as a Chemical Process Design Engineer, you need a solid background in chemical engineering principles, process simulation, and design, usually supported by a bachelor's or master's degree in chemical engineering. Expertise with technical tools such as Aspen Plus, HYSYS, AutoCAD, and familiarity with industry standards and safety regulations is typically required. Strong analytical thinking, attention to detail, teamwork, and effective communication skills help differentiate top performers in this role. These competencies are crucial for designing safe, efficient, and cost-effective chemical processes while collaborating across multidisciplinary teams.
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Chemical Process Design Engineer jobs near you
Infographic showing various Chemical Process Design Engineer job openings in the United States as of June 2026, with employment types broken down into 60% Full Time, and 40% Part Time. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $101,323 per year, or $48.7 per hour.
Lead Chemical Process Engineer

Lead Chemical Process Engineer

Process Engineering Associates, LLC

Boyertown, PA • On-site

$100K - $130K/yr

Full-time

Posted 18 days ago

Job description

OVERVIEW

PROCESS is actively seeking a full-time Senior Process Engineer (Chemical Process Design Engineer) in their PA office. The role involves development of detailed process design documents for clients in a variety of industrial market segments. Design work may include development of detailed front-end engineering design (FEED) packages to support clients in their capital project management and execution as well as providing on-site support to local clients for small capital project execution.

LOCATION

The lead process design engineer position will be for the office in Boyertown, PA (45 minutes from Philadelphia) primarily supporting clients in the Northeast United States but may require occasional travel to other locations across the U.S.

JOB REQUIREMENTS

  • B.S. in Chemical Engineering from an accredited university
  • A minimum of 10 years' experience in process engineering and design
  • Well versed in typical chemical process engineering deliverables (HMBs, PFDs, P&IDs, equipment specifications etc.)
  • Ability to effectively interact with external and internal clients to support scope projects, resolve issues, and successfully drive completion of projects
  • Above average verbal and written communication skills
  • Simulation experience a plus but not required
  • Project management experience a plus but not required
  • Advanced degree and professional registration a plus but not required.

COMPENSATION

Based on qualifications and experience.


Job Posted by ApplicantPro