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Chemical Process Design Engineer Jobs (NOW HIRING)

THE OPPORTUNITY Michelin has an immediate opportunity at our American Synthetic Rubber Company (ASRC) chemical plant in Louisville, KY for a Process Design Engineer to demonstrate their industrial ...

THE OPPORTUNITY Michelin has an immediate opportunity at our American Synthetic Rubber Company (ASRC) chemical plant in Louisville, KY for a Process Design Engineer to demonstrate their industrial ...

Process Design Engineer PBF Energy Inc. (NYSE:PBF) is one of the largest independent refiners in ... Bachelor's degree in chemical or mechanical engineering is required. * Master's degree in an ...

Process Design Engineer PBF Energy Inc. (NYSE:PBF) is one of the largest independent refiners in ... Bachelor's degree in chemical or mechanical engineering is required. * Master's degree in an ...

Bachelor's degree in Chemical Engineering or Process Engineering * 5-10 years of progressive experience in project design, management, preferable on large capital projects * Working knowledge of ...

Process Design Engineer

Blaine, WA · On-site

$118K - $218K/yr

Bachelor degree or equivalent experience in Chemical Engineering * 5+ years of experience working as a process engineer in design or operational roles * Exposure to projects/project development in ...

Sr. Process Design Engineer

Friendly, WV · On-site

$93K - $136K/yr

As a Senior Process Design Engineer, you'll play a critical role in shaping how our plant operates ... Chemical Process simulation, preferably CHEMCAD * Process Safety Management knowledge (MOC, PSSR ...

Sr. Process Design Engineer

Friendly, WV · On-site

$93K - $136K/yr

As a Senior Process Design Engineer, you'll play a critical role in shaping how our plant operates ... Chemical Process simulation, preferably CHEMCAD * Process Safety Management knowledge (MOC, PSSR ...

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How much do chemical process design engineer jobs pay per year?

As of Jun 5, 2026, the average yearly pay for chemical process design engineer in the United States is $101,323.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,500.00 and $114,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Chemical Process Design Engineer, and why are they important?

To thrive as a Chemical Process Design Engineer, you need a solid background in chemical engineering principles, process simulation, and design, usually supported by a bachelor's or master's degree in chemical engineering. Expertise with technical tools such as Aspen Plus, HYSYS, AutoCAD, and familiarity with industry standards and safety regulations is typically required. Strong analytical thinking, attention to detail, teamwork, and effective communication skills help differentiate top performers in this role. These competencies are crucial for designing safe, efficient, and cost-effective chemical processes while collaborating across multidisciplinary teams.

What are some common challenges Chemical Process Design Engineers face when working on new plant projects?

Chemical Process Design Engineers often encounter challenges such as integrating new technologies with existing systems, ensuring safety and compliance with strict regulatory standards, and optimizing processes for cost and energy efficiency. Coordinating with multidisciplinary teams—including mechanical, electrical, and instrumentation engineers—requires clear communication and effective project management. Additionally, adapting designs based on feedback from pilot studies or on-site observations can be both demanding and rewarding, as it directly impacts the project's success.

What does a Chemical Process Design Engineer do?

A Chemical Process Design Engineer is responsible for designing, developing, and optimizing processes used in the manufacturing of chemicals and related products. They apply principles of chemistry, physics, and engineering to create efficient and safe methods for large-scale chemical production. Their work often involves process simulation, equipment specification, safety analysis, and troubleshooting to ensure that industrial facilities operate smoothly and meet regulatory standards.

Can a chemical engineer make 200k a year?

Chemical process design engineers can earn $200,000 or more annually, especially with extensive experience, advanced skills, or working in high-paying industries like oil and gas or specialty chemicals. Salaries vary based on location, level of expertise, and certifications such as Professional Engineer (PE), but reaching this income level is achievable in senior or managerial roles.

Is chemical engineering worth it in 2026?

Chemical Process Design Engineers are expected to have steady demand due to ongoing needs in industries such as energy, pharmaceuticals, and manufacturing. The role requires strong technical skills, knowledge of process simulation tools, and often a professional engineering license, making it a viable career choice with good long-term prospects.

What is the difference between Chemical Process Design Engineer vs Chemical Process Engineer?

AspectChemical Process Design EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering; often involved in design certificationsBachelor's or Master's in Chemical Engineering; focuses on process optimization
Work EnvironmentDesign offices, project sites, engineering firmsManufacturing plants, production facilities, R&D labs
Employer & IndustryEngineering consultancies, chemical companies, EPC firmsChemical manufacturing, petrochemicals, pharmaceuticals

The Chemical Process Design Engineer primarily focuses on designing and planning chemical processes, often working on project specifications and process flow diagrams. In contrast, the Chemical Process Engineer typically works on operating, optimizing, and troubleshooting existing processes within manufacturing environments. Both roles require a strong foundation in chemical engineering principles, but their daily tasks and work settings differ significantly.

More about Chemical Process Design Engineer jobs
What cities are hiring for Chemical Process Design Engineer jobs? Cities with the most Chemical Process Design Engineer job openings:
What states have the most Chemical Process Design Engineer jobs? States with the most job openings for Chemical Process Design Engineer jobs include:
Infographic showing various Chemical Process Design Engineer job openings in the United States as of May 2026, with employment types broken down into 95% Full Time, and 5% Contract. Highlights an 100% In-person job distribution, with an average salary of $101,323 per year, or $48.7 per hour.
Chemical Process Engineer

Chemical Process Engineer

Boston Government Services, LLC

Oak Ridge, TN • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 19 days ago


Job description

Boston Government Services, LLC. (BGS) is seeking a Chemical Process Engineer to support our client in Oak Ridge, TN.

BGS is an engineering, technology, and security firm helping to advance missions of national importance for government programs, national laboratories, national security facilities, nuclear operations, and complex commercial projects. We support clients at every stage, from strategic planning and program management to the execution of project management, procurement, supply chain management, quality, safety, security, nuclear and systems engineering and technical activities. We strive to attract and retain the best talent because it delivers the best results and “Delivery Certainty” for our clients. Our capabilities are based on our experience in complex, secure, and highly regulated environments. We leverage our expertise and capabilities to provide mission-driven integrated services, systems, and solutions tuned to our clients’ mission needs, challenges, requirements, expected results, and strategic direction.

Work that Matters. People that Matter More. At BGS, we believe meaningful work starts with great people. We foster a culture built on respect, collaboration, and accountability—where employees are empowered to contribute ideas, grow professionally, and make an impact. We care about our employees’ well-being through competitive benefits, clear expectations, and an environment that values both excellence and connection.

If you align with BGS’ company values and culture, we would love for you to explore opportunities to join our growing team by checking out the job description below!

We are seeking a Chemical Process Engineer to support nuclear material processing systems, enrichment‑related technologies, and high‑hazard chemical operations. This role provides process design, system development, troubleshooting, testing, and operational support for systems involving UF₆, vacuum environments, cryogenic fluids, and related process supporting systems.

Key Responsibilities

  • Support process design and operation of systems handling uranium‑bearing materials, including UF₆, cryogenic systems, vacuum systems, and high‑temperature furnace environments.
  • Develop and optimize process parameters for batch and continuous operations, including thermal, vacuum, gas flow, and material handling characteristics.
  • Provide input to design packages, work packages, and process change documentation for nuclear or high‑hazard chemical systems.
  • Perform field walkdowns to verify existing configurations, gather process data, and support constructability and installation planning.
  • Support testing, evaluation, and operation of R&D‑scale or prototype chemical process equipment.
  • Contribute to system troubleshooting, operational support, and identification of process improvements for nuclear and chemical systems.
  • Support safety basis documentation, hazard evaluations, and compliance activities for systems operating under DOE/NNSA or NRC requirements.

Required Qualifications

  • Bachelor’s degree in Chemical Engineering or related engineering discipline.
  • 5+ years of experience in chemical process engineering within nuclear, DOE, or high‑hazard industrial settings.
  • Experience with vacuum systems, cryogenic fluids, high‑temperature processes, or uranium/metal chemical processing.
  • Ability to support process design, system testing, and operational troubleshooting.
  • Experienced in Mass Flow Balance Calculations.
  • Familiarity with applicable codes, safety requirements, and QA programs for nuclear or hazardous chemical systems.

Preferred Qualifications

  • Experience with UF₆ systems, enrichment‑related R&D, or processing.
  • Background in nuclear enrichment technologies, cryogenic, or gas‑phase chemical operations.
  • Experience developing test plans, analyzing process data, and producing technical reports.
  • DOE Q‑Clearance (active or ability to obtain).

Location/Work Arrangement:

  • This position is in Oak Ridge, TN.
  • Schedule is full-time, Monday – Friday 40-hour week.

Benefits:

BGS offers a competitive total compensation package to eligible employees. Benefits include Health, Dental, Vision, Life Insurance, Paid Vacation, 401K, Long and Short-Term Disability.

EEO:

BGS is an Equal Opportunity/Affirmative Action employer. All qualified applicants are encouraged to apply and will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, or protected veteran status.

Exclusive Agreement Disclaimer:

BGS has standing contracts with federal agencies throughout the United States. We require an affirmative exclusive agreement to represent all candidates to our clients. By submitting this application, you are consenting to allow BGS to represent you as a candidate for the role in which you are applying.


This position is in Oak Ridge, TN.
Schedule is full-time, Monday – Friday 40-hour week.