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Automotive Thermal Engineer Jobs (NOW HIRING)

CFD Engineer - Automotive (Thermal/Underhood Simulation) Position Overview We are seeking a skilled CFD Engineer with 6-10 years of experience in automotive simulation to support subsystem and full ...

$75K - $90K/yr

The Thermal Performance Test Team is responsible for test and calibration of vehicle thermal ... * 1+ years of automotive engineering experience in vehicle testing or calibration preferred

Sr. Thermal DRE

Plymouth, MI · On-site

$98K - $123K/yr

... automotive engineering • 5+ years of experience related to Thermal component design, release, and production launch, maintenance: cost reduction/quality improvement • OEM/Tier 1 experience on ...

... automotive engineering 5+ years of experience related to Thermal component design, release, and production launch, maintenance: cost reduction/quality improvement OEM/Tier 1 experience on Thermal ...

Specifically, automotive thermal expansion valves, thermal bypass valves, receiver dryer, check ... The ideal candidate will have a Mechanical Engineering Degree a solid understanding MS office ...

Showing results 41-60

Automotive Thermal Engineer information

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$43.5K

$104.5K

$167.5K

How much do automotive thermal engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for automotive thermal engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What does an automotive thermal engineer do?

An Automotive Thermal Engineer is responsible for designing, analyzing, and optimizing the thermal systems within vehicles, such as heating, ventilation, air conditioning (HVAC), and engine cooling systems. Their work ensures that vehicles operate efficiently and safely by managing temperatures for components and passengers. They use simulation tools, conduct tests, and collaborate with other engineers to develop solutions that meet regulatory and performance requirements. This role is crucial in the development of modern vehicles, especially with the rise of electric and hybrid cars that have unique thermal management needs.

What are the key skills and qualifications needed to thrive as an automotive thermal engineer?

To thrive as an Automotive Thermal Engineer, you need a strong background in mechanical or automotive engineering, with expertise in thermodynamics, heat transfer, and fluid dynamics, often supported by a relevant engineering degree. Familiarity with simulation software such as ANSYS, CFD tools, and CAD systems, plus knowledge of automotive thermal management standards, is typically required. Strong problem-solving abilities, teamwork, and effective communication are essential soft skills in this role. These skills and qualifications are crucial for developing efficient thermal systems that ensure vehicle safety, performance, and regulatory compliance.

What are the typical challenges faced by an automotive thermal engineer when working on electric vehicles?

Automotive Thermal Engineers working on electric vehicles often encounter the challenge of designing efficient thermal management systems for batteries and power electronics, which generate significant heat but must be kept within strict temperature ranges. Balancing energy efficiency, weight constraints, and space limitations while ensuring safety and performance is a key part of the role. Engineers collaborate closely with battery, electrical, and mechanical teams to integrate solutions that meet performance and regulatory standards. Staying up-to-date on the latest materials and cooling technologies is also essential to address these evolving challenges.

What is the difference between Automotive Thermal Engineer vs Automotive Design Engineer?

AspectAutomotive Thermal EngineerAutomotive Design Engineer
Required CredentialsBachelor's or Master's in Mechanical or Automotive Engineering, certifications in thermal analysisBachelor's or Master's in Mechanical, Automotive, or Industrial Design Engineering
Work EnvironmentDesign labs, testing facilities, simulation softwareDesign studios, CAD software, prototype workshops
Industry UsageFocuses on managing heat flow, cooling systems, thermal managementFocuses on vehicle aesthetics, ergonomics, and overall design

Automotive Thermal Engineers specialize in thermal management systems, ensuring optimal heat flow and cooling in vehicles. In contrast, Automotive Design Engineers focus on vehicle aesthetics and functionality. Both roles require engineering degrees but differ in their core responsibilities and work environments.

What are popular job titles related to Automotive Thermal Engineer jobs?

For Automotive Thermal Engineer jobs, the most frequently searched job titles are:

Infographic showing various Automotive Thermal Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 89% Full Time, 7% Part Time, and 3% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Sr. Thermal Systems Engineer

California City, CA • On-site

$115K - $155K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 18 days ago


Job description

Sr. Thermal Systems Engineer
  • Research and develop thermal system performance through vehicle testing.
  • The Thermal Performance Test Team is responsible for test and calibration of vehicle thermal systems, including HVAC (Heating, Ventilation and Air Conditioning), Automatic Temperature Control, Powertrain Cooling and Battery Thermal Management for Hyundai, Kia, and Genesis models sold in the North American market using internally-developed and industry standard test procedures.
  • Thermal test activities support corporate goals of ensuring safety and improving customer satisfaction.
What You Will Do
  • Lead development of thermal systems testing related to engine cooling, HVAC, and battery thermal management for pre-production (prototype) vehicles.
  • Participate in and conduct HVAC performance tests of pre-production (prototype) vehicles.  This includes seasonal field validation testing in hot and cold climates, and climate wind tunnel development testing as needed.
  • Calibrate Automatic Temperature Control (or auto climate control) for cabin comfort according to North American customer expectations.  This includes field validation testing and climate wind tunnel development testing as needed.
  • Participate in and conduct cooling performance tests of pre-production (prototype) vehicles, including engine, transmission, electric motor and inverter, and battery cooling. Conduct battery thermal management testing for developing EV performance. This will incorporate seasonal field testing, trailer tow validation field testing and climate wind tunnel development testing as needed.
  • Plan for effective testing by preparing test instrumentation documents and configuring data acquisition equipment, working competently with a wide range of sensors and signals including vehicle CAN buses, thermocouples, pressures, voltages and more. Retrieve data, perform analysis, and provide high-level commentary on results.
  • Create test reports that drive forward improvements in performance and communicate opportunities to solve problems in a collaborative environment.
  • Complete administrative tasks such as purchasing requests, vacation requests, business travel plans, etc. Plan and oversee project work such as purchase of fixed assets or facility/equipment repair.
What You Will Bring to the Role
  • Bachelor's Degree in Engineering (Mechanical or Electrical Engineering preferred)
  • 6+ years of automotive engineering experience in vehicle testing or calibration preferred
  • Excellent oral and written communication skills
  • Data Acquisition Experience (ETAS (INCA), IPetronik, Vector)
  • Climatic Chamber Testing Experience is preferred.
  • Proficiency in Microsoft Office: Excel, PowerPoint, Outlook, Word
  • Project management, time management and organizational leadership skills
  • Valid Driver's License and satisfactory driving record
What Hyundai Can Offer You
  • Zero-dollar employee premiums on Medical, Dental, and Vision for you and your family
  • 100% employer-paid disability and life insurance
  • Generous paid time off including vacation, sick and abundant holidays
  • A global environment that fosters diversity
  • Range of position: $115,000~$155,000.00/Year
  • Retirement savings and planning benefits
  • Access to health savings accounts and flexible spending accounts
Other Details

Physical Demands, Work Environment, Travel Expectations:

  • Able to work in a culturally diverse team environment
  • Travel up to 20~40% of time domestically or internationally in support of off-site testing or evaluation
  • Work indoors and outdoors in harsh weather conditions (Winter -40F, Summer +120F, altitude up to 10,000 ft)
  • Shop Environment: Exposure to fuel, compressed air/gas, emissions and exhaust fumes; pinching, tripping, electrical, and chemical hazards; bending and stooping required; must be able to lift up to 75 lbs and work safely with hand power tools. Use of personal protective equipment required where prescribed.
  • May require bending, stooping and lifting while removing and attaching trailers to vehicles, installing instrumentation and repairing vehicle failures. 
  • May require operation of vehicles for long distance driving over multiple days.

Note: As full-vehicle validation requires constant hands-on activity, this is not a hybrid or remote role.

Candidates applying for positions with Hyundai KIA must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

Hyundai America Technical Center, Inc. (HATCI) is an Equal Opportunity Employer included Disabled and Veteran. VEVRAA Federal contractor.