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Vehicle Thermal Systems Engineer Jobs (NOW HIRING)

Advantest

Thermal Systems Engineer

Lake Forest, CA · On-site

Thermal Systems Engineer Advantest Test Solutions, Inc. (ATS) is seeking a Thermal Systems Engineer to join our team in Lake Forest, CA. ATS is a leading provider of massively parallel electronic ...

Advantest

Thermal Systems Engineer

Lake Forest, CA

Thermal Systems Engineer Advantest Test Solutions, Inc. (ATS) is seeking a Thermal Systems Engineer to join our team in Lake Forest, CA. ATS is a leading provider of massively parallel electronic ...

General Motors

Thermal Systems Architect

Warren, MI

... and vehicle thermal management. In this role, you will be responsible for configuration of all ... Coordination and communication of engineering criteria and performance glidepaths with Integration ...

General Motors

Thermal 1D VDDV Engineer

Warren, MI · Hybrid

Execute 1D thermal system simulations to support vehicle thermal sizing, development, and virtual validation. Support design decisions through technical influence and databased recommendations.

General Motors

Thermal 1D VDDV Engineer

Warren, MI · On-site

Execute 1D thermal system simulations to support vehicle thermal sizing, development, and virtual validation. Support design decisions through technical influence and data-based recommendations.

General Motors

Thermal Systems Architect

Warren, MI · On-site

... and vehicle thermal management. In this role, you will be responsible for configuration of all ... Coordination and communication of engineering criteria and performance glidepaths with Integration ...

Ford Motor Company

Thermal Systems Engineer

Long Beach, CA · Hybrid

$118K - $232K/yr

Ford's Electric Vehicles, Digital and Design (EVDD) team is charged with delivering the company ... As a Thermal Systems Engineer focused on the coolant subsystem, you will be responsible for the ...

Rivian

Staff Thermal Attributes Engineer

Irvine, CA · On-site

Responsibilities Vehicle and sub system target setting for Thermal use cases • Lead benchmark ... Qualifications Engineering Bachelor's or Master's Degree from an accredited University with a ...

Rivian

Staff Thermal Attributes Engineer

Irvine, CA · On-site

Responsibilities Vehicle and sub system target setting for Thermal use cases Lead benchmark ... Engineering Bachelor's or Master's Degree from an accredited University with a strong background in ...

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Showing results 1-20

All JobsVehicle Thermal Systems Engineer Jobs

Vehicle Thermal Systems Engineer information

See salary details

$43.5K

$104.5K

$167.5K

How much do vehicle thermal systems engineer jobs pay per year?

As of Jun 16, 2026, the average yearly pay for vehicle thermal systems engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is the difference between Vehicle Thermal Systems Engineer vs Powertrain Engineer?

AspectVehicle Thermal Systems EngineerPowertrain Engineer
Primary FocusDesigning and optimizing thermal management systems for vehicle componentsDeveloping powertrain components like engines and transmissions
Required SkillsThermal analysis, fluid dynamics, HVAC systemsEngine performance, combustion, drivetrain systems
Work EnvironmentAutomotive R&D, testing labs, simulationEngine testing, vehicle integration, simulation
Industry UsageAutomotive manufacturers, suppliers, EV companiesAutomotive, heavy machinery, aerospace

Vehicle Thermal Systems Engineers focus on managing heat within vehicles, ensuring efficient cooling and heating systems. Powertrain Engineers concentrate on engine and transmission development. While both roles require engineering credentials and work in automotive environments, their core responsibilities differ significantly, making each specialized in distinct vehicle systems.

What are the key skills and qualifications needed to thrive as a Vehicle Thermal Systems Engineer, and why are they important?

To excel as a Vehicle Thermal Systems Engineer, you need a solid background in mechanical or automotive engineering, with expertise in thermodynamics, heat transfer, and fluid dynamics, often supported by a relevant engineering degree. Familiarity with simulation software like ANSYS or GT-SUITE, as well as experience with CAD tools and thermal testing equipment, is typically required. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills for collaborating with cross-functional teams and addressing complex thermal challenges. These skills ensure optimal vehicle performance, energy efficiency, and compliance with safety and regulatory standards.

What are some typical challenges faced by Vehicle Thermal Systems Engineers when integrating new vehicle models?

Vehicle Thermal Systems Engineers often encounter challenges such as packaging constraints within tighter engine compartments, balancing performance with energy efficiency, and meeting stringent regulatory requirements for emissions and safety. Integrating new technologies, like electric drive systems or advanced HVAC, requires close collaboration with cross-functional teams including design, electrical, and manufacturing. Successfully addressing these challenges involves innovative problem-solving, effective communication, and staying updated on the latest industry standards and technologies.

What does a Vehicle Thermal Systems Engineer do?

A Vehicle Thermal Systems Engineer is responsible for designing, developing, and testing the systems that manage temperature within vehicles, such as heating, ventilation, air conditioning (HVAC), and cooling systems for engines and batteries. They ensure that these systems operate efficiently to maintain passenger comfort and protect vehicle components from overheating or freezing. Their work involves collaborating with other engineering teams, using simulation tools, and optimizing thermal management for both conventional and electric vehicles.
Infographic showing various Vehicle Thermal Systems Engineer job openings in the United States as of June 2026, with employment types broken down into 89% Full Time, and 11% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.
Thermal Performance Engineer

Thermal Performance Engineer

InDepth Engineering Solutions, LLC

Troy, MI

$40 - $45/hr

Full-time

Posted 21 days ago

Job description

We are seeking a Thermal Performance Engineer to support the development, analysis, testing, and validation of vehicle thermal systems. The engineer will be responsible for evaluating thermal performance related to cabin comfort, powertrain cooling, battery thermal management, and overall vehicle climate efficiency to ensure compliance with performance targets and customer expectations.

Key Responsibilities
  • Develop and evaluate vehicle thermal performance requirements and validation plans.
  • Analyze and optimize thermal systems including HVAC, cooling, heating, and airflow management.
  • Support thermal testing activities for vehicle cabin comfort, powertrain, and battery systems.
  • Conduct vehicle-level testing in climatic wind tunnels, environmental chambers, and road test environments.
  • Monitor and analyze thermal data to identify performance gaps and recommend improvements.
  • Collaborate with cross-functional teams including HVAC, CAE, vehicle integration, validation, and calibration teams.
  • Support issue investigation, root cause analysis, and corrective action implementation.
  • Prepare engineering reports, test summaries, and technical documentation.
  • Ensure systems meet automotive standards, durability requirements, and regulatory guidelines.
  • Participate in prototype development, vehicle launches, and production support activities.


Requirements
  • Bachelor’s degree in Mechanical Engineering, Automotive Engineering, Thermal Engineering, or related field.
  • Experience in automotive thermal systems, HVAC, cooling systems, or thermal management.
  • Knowledge of heat transfer, thermodynamics, airflow management, and vehicle thermal performance principles.