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Electric Vehicle Thermal Engineer Jobs (NOW HIRING)

Optimal Inc.

Thermal Engineer

Plymouth, MI · On-site

We are seeking a Thermal Engineer to support the design, development, testing, and validation of ... The ideal candidate will have experience with thermal analysis, HVAC/cooling systems, and vehicle ...

New

Optimal Inc.

Thermal Engineer

Plymouth, MI

We are seeking a Thermal Engineer to support the design, development, testing, and validation of ... The ideal candidate will have experience with thermal analysis, HVAC/cooling systems, and vehicle ...

New

Vast

Staff Thermal Engineer

Long Beach, CA · On-site

Vast is looking for a Staff Thermal Engineer, reporting to the Senior Manager, Thermal Analysis ... Experience with space vehicle thermal design and/or integration * Experience with active and ...

Apex

Thermal Engineer (Mid)

Los Angeles, CA · On-site

$125K - $155K/yr

As more launch vehicles come online and the cost to orbit decreases, more companies launching ... About the Role We are seeking a Thermal Engineer to play a key role in designing, analyzing, and ...

The Shyft Group

Thermal Management Engineer

Novi, MI · On-site

Weare seeking a Thermal Management Engineer to lead the design, simulation, andintegration of advanced thermal management systems for our electric vehicle(EV) platform. In this role, you will be ...

Isys Technologies

Thermal Engineer

Boulder, CO · On-site

Space Vehicle (SV) level thermal distortion analysis * Thermal radiator and heat pipe sizing/design ... Review drawings, procedures and engineering orders for completeness, compatibility, producibility ...

Aebi Schmidt Group

Thermal Management Engineer

Novi, MI · On-site

$135K - $150K/yr

We are seeking a Thermal Management Engineer to lead the design, simulation, and integration of advanced thermal management systems for our electric vehicle (EV) platform. In this role, you will be ...

Isys Technologies

Thermal Engineer

Boulder, CO · On-site

$175K - $300K/yr

Space Vehicle (SV) level thermal distortion analysis * Thermal radiator and heat pipe sizing/design ... Review drawings, procedures and engineering orders for completeness, compatibility, producibility ...

The Shyft Group USA, Inc

Weare seeking a Thermal Management Engineer to lead the design, simulation, andintegration of advanced thermal management systems for our electric vehicle(EV) platform. In this role, you will be ...

Isys Technologies

Thermal Engineer

Boulder, CO · On-site

$175K - $300K/yr

Space Vehicle (SV) level thermal distortion analysis * Thermal radiator and heat pipe sizing/design ... Review drawings, procedures and engineering orders for completeness, compatibility, producibility ...

Isys Technologies

Thermal Engineer

Boulder, CO · On-site

Space Vehicle (SV) level thermal distortion analysis * Thermal radiator and heat pipe sizing/design ... Review drawings, procedures and engineering orders for completeness, compatibility, producibility ...

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All JobsElectric Vehicle Thermal Engineer Jobs

Electric Vehicle Thermal Engineer information

See salary details

$43.5K

$104.5K

$167.5K

How much do electric vehicle thermal engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for electric vehicle thermal engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What does an electric vehicle thermal engineer do?

An Electric Vehicle (EV) Thermal Engineer is responsible for designing, analyzing, and optimizing the thermal management systems in electric vehicles. This includes ensuring that batteries, motors, and other electronic components operate within safe temperature ranges for optimal efficiency and longevity. They use simulations, prototypes, and testing to solve heat transfer challenges and improve energy efficiency. Their work helps prevent overheating, improves vehicle performance, and extends the lifespan of key EV components.

What are the key skills and qualifications needed to thrive as an electric vehicle thermal engineer, and why are they important?

To thrive as an Electric Vehicle Thermal Engineer, you need a solid background in mechanical or automotive engineering with expertise in heat transfer, thermodynamics, and fluid dynamics. Familiarity with simulation tools like ANSYS, MATLAB, and thermal analysis software, as well as knowledge of battery management systems, is typically required. Strong problem-solving skills, teamwork, and effective communication are essential soft skills for collaborating with multidisciplinary teams and addressing complex engineering challenges. These skills and qualifications are vital to designing efficient thermal management systems that ensure safety, performance, and longevity of electric vehicles.

What are some typical challenges electric vehicle thermal engineers face when designing battery cooling systems?

Electric Vehicle Thermal Engineers often encounter challenges in balancing efficient heat dissipation with space and weight constraints in battery packs. They must ensure that cooling solutions maintain optimal battery temperatures for performance and safety, while also fitting within tight packaging requirements and minimizing energy consumption. Collaboration with electrical engineers, battery designers, and vehicle integration teams is common to achieve a reliable, cost-effective thermal management system that meets regulatory and manufacturer standards.

What is the difference between Electric Vehicle Thermal Engineer vs Battery Thermal Engineer?

AspectElectric Vehicle Thermal EngineerBattery Thermal Engineer
Required CredentialsBachelor's or Master's in Mechanical, Electrical, or Automotive EngineeringBachelor's or Master's in Mechanical, Electrical, or Chemical Engineering
Work EnvironmentAutomotive manufacturing, R&D labs, design teamsBattery development facilities, R&D labs, testing centers
Industry UsageDesigning thermal systems for entire EVsDesigning thermal management for battery packs

Electric Vehicle Thermal Engineers focus on managing the thermal systems of entire electric vehicles, including cooling and heating systems. Battery Thermal Engineers specialize in thermal management specifically for battery packs. While both roles require similar credentials and work environments, their focus areas differ, with the former overseeing overall vehicle thermal systems and the latter concentrating on battery safety and performance.

What are popular job titles related to Electric Vehicle Thermal Engineer jobs?

For Electric Vehicle Thermal Engineer jobs, the most frequently searched job titles are:

Infographic showing various Electric Vehicle Thermal Engineer job openings in the United States as of September 2026, with employment types broken down into 65% Full Time, 34% Part Time, and 1% Contract. Highlights an 98% Physical, 1% Hybrid, and 1% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Thermal Engineer

Plymouth, MI • On-site

Optimal Inc.
51 - 200 employees
Learn more about Optimal Inc.external

Full-time

Posted 2 days ago

New

Job description

Job Summary:
We are seeking a Thermal Engineer to support the design, development, testing, and validation of thermal management systems for automotive applications. The ideal candidate will have experience with thermal analysis, HVAC/cooling systems, and vehicle thermal management.
Key Responsibilities:
Design and develop thermal management systems and components.
Perform thermal analysis, simulations, and engineering calculations.
Support testing, validation, and troubleshooting of thermal systems.
Analyze test data and recommend design improvements.
Collaborate with design, electrical, controls, and manufacturing teams.
Prepare engineering documentation, reports, and technical specifications.
Qualifications:
Master's or PhD degree in Mechanical Engineering, Automotive Engineering, or a related field.
2-5+ years of experience in thermal engineering or automotive thermal systems.
Experience with thermal analysis/simulation tools and engineering software.
Knowledge of HVAC, cooling systems, heat transfer, thermodynamics, and vehicle thermal management.
Strong problem-solving, analytical, and communication skills.

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