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Electric Vehicle Thermal Engineer Jobs (NOW HIRING)

As a Thermal Engineer at Hermeus, you will be responsible for analyzing, designing, and implementing thermal solutions for various components and systems in our high mach vehicles. Responsibilities:

Thermal Engineer

Santa Monica, CA · On-site

$91K - $140K/yr

As a Thermal Engineer at Hermeus, you will be responsible for analyzing, designing, and implementing thermal solutions for various components and systems in our high mach vehicles. Responsibilities

Thermal Engineer

Los Angeles, CA · On-site

$91K - $140K/yr

As a Thermal Engineer at Hermeus, you will be responsible for analyzing, designing, and implementing thermal solutions for various components and systems in our high mach vehicles. Responsibilities:

Thermal Engineer

Los Angeles, CA · On-site

$91K - $140K/yr

As a Thermal Engineer at Hermeus, you will be responsible for analyzing, designing, and implementing thermal solutions for various components and systems in our high mach vehicles. Responsibilities:

Thermal Engineer

Pittsburgh, PA · On-site

$65K - $90K/yr

Thermal Engineer - Full Time Job Opportunity Who We Are: Arieca is leading the commercialization of ... ASTM D5470, thermal test vehicles) * Familiar with at least one thermomechanical simulation tool ...

Thermal Engineer Clearance Level: Must be eligible to obtain an Active Secret Clearance - a Top ... aerial vehicles, airborne pods, and hypersonic platforms. Solutions are realized through the ...

New

This goes for the emissions-free Electric Adventure Vehicles we build, and the curious, courageous ... Role Summary As a Staff Thermal Attributes Engineer, you will be the subject matter expert driving ...

Thermal Engineer

Redondo Beach, CA · On-site

$95K - $115K/yr

Vehicle Engineering Employment Type: Full Time Location: Redondo Beach Reporting To: Seth Kovnat, Director of Vehicle Engineering Compensation: $95,000 - $115,000 / year Description As a Thermal ...

Thermal Engineer

Los Angeles, CA · On-site

$130K - $182K/yr

As a Thermal Engineer at Blue Origin, you will be at the forefront of developing thermal management ... Perform detailed thermal analysis of vehicle systems and components for all mission phases ...

Thermal Engineer

Huntsville, AL · On-site

$130K - $182K/yr

As a Thermal Engineer at Blue Origin, you will be at the forefront of developing thermal management ... Perform detailed thermal analysis of vehicle systems and components for all mission phases ...

Thermal Engineer

Pittsburgh, PA · On-site

$65K - $90K/yr

Thermal Engineer - Full Time Job Opportunity Who We Are: Arieca is leading the commercialization of ... ASTM D5470, thermal test vehicles) * Familiar with at least one thermomechanical simulation tool ...

Showing results 21-40

Electric Vehicle Thermal Engineer information

See salary details

$43.5K

$104.5K

$167.5K

How much do electric vehicle thermal engineer jobs pay per year?

As of Sep 12, 2026, the average yearly pay for electric vehicle thermal engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What does an electric vehicle thermal engineer do?

An Electric Vehicle (EV) Thermal Engineer is responsible for designing, analyzing, and optimizing the thermal management systems in electric vehicles. This includes ensuring that batteries, motors, and other electronic components operate within safe temperature ranges for optimal efficiency and longevity. They use simulations, prototypes, and testing to solve heat transfer challenges and improve energy efficiency. Their work helps prevent overheating, improves vehicle performance, and extends the lifespan of key EV components.

What are the key skills and qualifications needed to thrive as an electric vehicle thermal engineer, and why are they important?

To thrive as an Electric Vehicle Thermal Engineer, you need a solid background in mechanical or automotive engineering with expertise in heat transfer, thermodynamics, and fluid dynamics. Familiarity with simulation tools like ANSYS, MATLAB, and thermal analysis software, as well as knowledge of battery management systems, is typically required. Strong problem-solving skills, teamwork, and effective communication are essential soft skills for collaborating with multidisciplinary teams and addressing complex engineering challenges. These skills and qualifications are vital to designing efficient thermal management systems that ensure safety, performance, and longevity of electric vehicles.

What are some typical challenges electric vehicle thermal engineers face when designing battery cooling systems?

Electric Vehicle Thermal Engineers often encounter challenges in balancing efficient heat dissipation with space and weight constraints in battery packs. They must ensure that cooling solutions maintain optimal battery temperatures for performance and safety, while also fitting within tight packaging requirements and minimizing energy consumption. Collaboration with electrical engineers, battery designers, and vehicle integration teams is common to achieve a reliable, cost-effective thermal management system that meets regulatory and manufacturer standards.

What is the difference between Electric Vehicle Thermal Engineer vs Battery Thermal Engineer?

AspectElectric Vehicle Thermal EngineerBattery Thermal Engineer
Required CredentialsBachelor's or Master's in Mechanical, Electrical, or Automotive EngineeringBachelor's or Master's in Mechanical, Electrical, or Chemical Engineering
Work EnvironmentAutomotive manufacturing, R&D labs, design teamsBattery development facilities, R&D labs, testing centers
Industry UsageDesigning thermal systems for entire EVsDesigning thermal management for battery packs

Electric Vehicle Thermal Engineers focus on managing the thermal systems of entire electric vehicles, including cooling and heating systems. Battery Thermal Engineers specialize in thermal management specifically for battery packs. While both roles require similar credentials and work environments, their focus areas differ, with the former overseeing overall vehicle thermal systems and the latter concentrating on battery safety and performance.

What are popular job titles related to Electric Vehicle Thermal Engineer jobs?

For Electric Vehicle Thermal Engineer jobs, the most frequently searched job titles are:

Infographic showing various Electric Vehicle Thermal Engineer job openings in the United States as of September 2026, with employment types broken down into 65% Full Time, 34% Part Time, and 1% Contract. Highlights an 98% Physical, 1% Hybrid, and 1% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Thermal Engineer

Los Angeles, CA

Hermeus
Aviation • 51 - 200 employees

$91K - $140K/yr

Full-time

Medical, Retirement, PTO

Re-posted 5 days ago


Job description

Hermeus is a venture-backed defense aviation company reclaiming the lost art of rapid iterative prototyping to build the fastest aircraft in the world today. By prioritizing relentless hardware iteration, we deliver high-speed systems at the pace of the modern battlefield. We work with the Department of War to provide the high-speed capabilities our nation and its allies need to maintain a durable, asymmetric advantage.

About The Role:

As a Thermal Engineer at Hermeus, you will be responsible for analyzing, designing, and implementing thermal solutions for various components and systems in our high mach vehicles. 

Responsibilities:
  • Thermal Analysis: Conduct detailed thermal analyses and simulations using state-of-the-art tools and software to model heat transfer, thermal loads, and thermal behavior during all phases of mach3+ flight.
  • Thermal System Design: Design and develop efficient thermal management systems, including heat shields, thermal protection materials, insulation, and active cooling systems to ensure the integrity and reliability of critical vehicle components.
  • Material Selection: Evaluate and select appropriate materials with high-temperature capabilities and thermal resistance for thermal protection and heat dissipation in hypersonic environments.
  • Hot metallic structure analysis: Analize and test novel ways to reduce thermal induces stress and deflections.
  • Integration: Collaborate with multidisciplinary engineering teams, including aerodynamics, propulsion, structures, and materials, to seamlessly integrate thermal solutions into the overall vehicle design.
  • Testing and Validation: Plan, conduct, and analyze thermal tests in laboratory environments and during flight tests to validate thermal models and verify the performance of thermal systems under real-world conditions.
  • Innovation: Stay up to date with the latest advancements in thermal engineering, aerospace materials, and heat transfer technologies. Continuously seek innovative approaches to enhance thermal efficiency and performance.
  • Documentation: Prepare technical documentation, reports, and presentations to communicate thermal analysis results, design decisions, and recommendations to stakeholders and project teams.
  • Work hand in hand with responsible engineers to develop simple and robust thermal solutions for a high temperature environment 
Requirements:
  • Bachelor's degree in mechanical, aerospace, or thermal engineering (or a related field). A master's is advantageous.
  • Proficiency in thermal analysis software and computational tools (e.g., ANSYS, CFD) thermal desktop, for thermal simulations and modeling.
Preferred Skills and Experience
  • Proven experience in thermal engineering, heat transfer analysis, or thermal management systems in aerospace, high-speed vehicles, or related fields.
  • Solid understanding of aerospace materials, high-temperature alloys, and material behavior under extreme thermal conditions.
  • Strong analytical and problem-solving skills with an ability to work on complex thermal challenges and propose effective solutions.
  • Effective communication skills to collaborate with cross-functional teams and present technical information clearly and concisely.
  • Adaptability and a willingness to thrive in a fast-paced and dynamic research and development environment.
  • Experience participating in a collegiate engineering competition team such as Formula SAE (FSAE), Design/Build/Fly (DBF), Baja SAE, Rocketry, or a comparable hands-on engineering organization is highly preferred.
$91,800 - $140,250 a year

The salary range listed for this role is intended as a general guideline. Final compensation will be determined based on a variety of factors, including role scope and responsibilities, relevant experience, education and training, key skills, market data, and business needs.

At Hermeus, compensation is only one part of our total rewards package. We offer competitive pay, equity, and a range of benefits designed to support our team.

Benefits:
  • Health & Wellness: 100% employer-paid healthcare and pet insurance
  • Financial: Competitive pay, stock options, 401(k) retirement plan, and potential year-end bonuses
  • Time Off: Paid parental leave, 12 federal holidays, unlimited PTO for exempt employees, and generous accrued PTO for non-exempt employees
  • Office Perks: Weekly paid office lunches and fully stocked breakrooms
 
U.S. EXPORT CONTROL COMPLIANCE STATUS 
The person hired will have access to information and items subject to U.S. export controls, and therefore, must either be a "U.S. person" as defined by22 C.F.R. 120.62or otherwise eligible for deemed export licensing. US persons include U.S. citizens, U.S. nationals, lawful permanent residents (green card holders), and asylees and refugees with such status granted, not pending. 
 
EQUAL OPPORTUNITY
Hermeus is an Equal Opportunity Employer. Employment decisions at Hermeus are based solely on merit, competence, and qualifications, without regard to race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability, or any other legally protected status.
#LI-JC3
 
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
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