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Automotive Thermal Engineer Jobs (NOW HIRING)

Thermal Management Engineer

Novi, MI · On-site

$135K - $150K/yr

Bachelor's degree in Mechanical, Thermal Engineering, Automotive Engineering, or a related discipline Experience: 6+ years of experience in thermal engineering within the automotive or electric ...

Bachelor's degree in Mechanical, Thermal Engineering, Automotive Engineering, or a related discipline * Experience: 6+ years of experience in thermal engineering within the automotive or electric ...

Role Summary As a Staff Thermal Attributes Engineer, you will serve as the Subject Matter Expert ... Hands-on experience on automotive airflow measurement with Torrington or similar devices.

Position Thermal Analysis Engineer Location Kokomo, IN About Us BorgWarner is a global product ... Knowledge of automotive pumps and heat exchangers preferred * Experience in writing test plans ...

Position Thermal Analysis Engineer Location Kokomo, IN About Us BorgWarner is a global product ... Knowledge of automotive pumps and heat exchangers preferred * Experience in writing test plans ...

Thermal Analysis Engineer Location: Kokomo, IN About Us: BorgWarner is a global product leader in ... Knowledge of automotive pumps and heat exchangers preferred * Experience in writing test plans ...

Thermal Analysis Engineer Location: Kokomo, IN About Us BorgWarner is a global product leader in ... Knowledge of automotive pumps and heat exchangers preferred * Experience in writing test plans ...

Thermal Analysis Engineer Location: Kokomo, IN About Us BorgWarner is a global product leader in ... Knowledge of automotive pumps and heat exchangers preferred * Experience in writing test plans ...

Thermal Analysis Engineer Location: Kokomo, IN About Us BorgWarner is a global product leader in ... Knowledge of automotive pumps and heat exchangers preferred * Experience in writing test plans ...

Mechanical/Thermal Engineer

Everett, WA · On-site

$120K - $165K/yr

The Mechanical/Thermal Engineer is responsible for the design of a new battery pack and power ... Experience packaging automotive or aerospace battery/power systems into stationary or industrial ...

Showing results 21-40

Automotive Thermal Engineer information

See salary details

$43.5K

$104.5K

$167.5K

How much do automotive thermal engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for automotive thermal engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What does an automotive thermal engineer do?

An Automotive Thermal Engineer is responsible for designing, analyzing, and optimizing the thermal systems within vehicles, such as heating, ventilation, air conditioning (HVAC), and engine cooling systems. Their work ensures that vehicles operate efficiently and safely by managing temperatures for components and passengers. They use simulation tools, conduct tests, and collaborate with other engineers to develop solutions that meet regulatory and performance requirements. This role is crucial in the development of modern vehicles, especially with the rise of electric and hybrid cars that have unique thermal management needs.

What are the key skills and qualifications needed to thrive as an automotive thermal engineer?

To thrive as an Automotive Thermal Engineer, you need a strong background in mechanical or automotive engineering, with expertise in thermodynamics, heat transfer, and fluid dynamics, often supported by a relevant engineering degree. Familiarity with simulation software such as ANSYS, CFD tools, and CAD systems, plus knowledge of automotive thermal management standards, is typically required. Strong problem-solving abilities, teamwork, and effective communication are essential soft skills in this role. These skills and qualifications are crucial for developing efficient thermal systems that ensure vehicle safety, performance, and regulatory compliance.

What are the typical challenges faced by an automotive thermal engineer when working on electric vehicles?

Automotive Thermal Engineers working on electric vehicles often encounter the challenge of designing efficient thermal management systems for batteries and power electronics, which generate significant heat but must be kept within strict temperature ranges. Balancing energy efficiency, weight constraints, and space limitations while ensuring safety and performance is a key part of the role. Engineers collaborate closely with battery, electrical, and mechanical teams to integrate solutions that meet performance and regulatory standards. Staying up-to-date on the latest materials and cooling technologies is also essential to address these evolving challenges.

What is the difference between Automotive Thermal Engineer vs Automotive Design Engineer?

AspectAutomotive Thermal EngineerAutomotive Design Engineer
Required CredentialsBachelor's or Master's in Mechanical or Automotive Engineering, certifications in thermal analysisBachelor's or Master's in Mechanical, Automotive, or Industrial Design Engineering
Work EnvironmentDesign labs, testing facilities, simulation softwareDesign studios, CAD software, prototype workshops
Industry UsageFocuses on managing heat flow, cooling systems, thermal managementFocuses on vehicle aesthetics, ergonomics, and overall design

Automotive Thermal Engineers specialize in thermal management systems, ensuring optimal heat flow and cooling in vehicles. In contrast, Automotive Design Engineers focus on vehicle aesthetics and functionality. Both roles require engineering degrees but differ in their core responsibilities and work environments.

What are popular job titles related to Automotive Thermal Engineer jobs?

For Automotive Thermal Engineer jobs, the most frequently searched job titles are:

Infographic showing various Automotive Thermal Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 87% Full Time, 9% Part Time, and 3% Contract. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Thermal Management Engineer

Novi, MI • On-site

Other

Medical, Dental, Vision, Life, Retirement

Posted 24 days ago


Job description

We are seeking a Thermal Management Engineer to lead the design, simulation, and integration of advanced thermal management systems for our electric vehicle (EV) platform. In this role, you will be responsible for developing efficient heating and cooling solutions across the entire high-voltage powertrain—including battery packs, electric drive units (motors and inverters), power electronics, and cabin HVAC. You will work closely with cross-functional design, software, and validation teams to maximize energy efficiency, optimize battery life, extend vehicle range, and ensure strict compliance with safety standards.

JOB RESPONSIBILITIES:

System Design & Integration: Design and optimize fluid networks, heat exchangers, pumps, valves, and refrigerant systems to manage thermal loads across the battery, drive unit, and passenger cabin
Part Release: CAD design of thermal systems and components, packaging studies, routing
Simulation & Analysis: Perform 1D and 3D computational fluid dynamics (CFD) and thermal analysis using tools like GT-Suite, or Ansys Fluent to evaluate fluid flow, heat transfer, and system power consumption
Component Specification: Select and specify thermal hardware, including chillers, electric compressors, high-voltage heaters, coolant pumps, and thermal interface materials
Control Strategy & Software: Collaborate with controls and embedded software teams to develop closed-loop thermal control algorithms and software logic
Testing & Validation: Plan and execute bench testing, environmental chamber tests, and track testing using data acquisition systems to validate thermal models against real-world performance
Cross-Functional Collaboration: Partner with mechanical, electrical, and vehicle integration teams to resolve packaging constraints and manage mass/cost trade-offs
Supplier Management: Work with component suppliers and Tier-1 vendors on Design Verification (DV) and Production Verification (PV) phases

What you need to be successful:

QUALIFICATIONS:
Education: Bachelor’s degree in Mechanical, Thermal Engineering, Automotive Engineering, or a related discipline
Experience: 6+ years of experience in thermal engineering within the automotive or electric vehicle industry
Technical Knowledge: Strong grounding in thermodynamics, fluid mechanics, convective heat transfer, and vapor compression cycles
Simulation Tools: Hands-on proficiency with thermal/fluid CAE tools (e.g., GT-Suite, STAR-CCM+, Ansys Fluent) and CAD platforms (CATIA, SolidWorks, or NX)
Testing: Demonstrated experience with data acquisition tools (e.g., CANoe, Dewesoft, MATLAB/Simulink) and environmental thermal testing protocols
Experience with HV EV battery thermal management, heat pump system design, or fast-charging thermal management

Why Aebi Schmidt Group?

Our people are our greatest asset, and your success is our success! That’s why we provide comprehensive benefits that support your health, financial security, and work-life balance—so you can thrive both personally and professionally.

  • Health & Wellness: Medical, Dental, Vision, HSA/FSA, Wellness Plan
  • Financial Security: 401(k) with match, Disability, Life Insurance
  • Work/Life & Growth: Educational Reimbursement, EAP, Dependent Care

At Aebi Schmidt Group, we don’t just offer benefits—we invest in your well-being. Join us and experience the difference!

Who we are:

T he Aebi Schmidt Group is a global leader in intelligent solutions for customers who care for clean and safe infrastructure and cultivate challenging grounds.

At Aebi Schmidt USA, we are proud to offer a wide range of high-quality products designed specifically for your unique needs. Our global product brands bring you an exceptional variety of equipment for both summer and winter maintenance, airport operations, and agricultural technology. From sweepers and trailers to spreaders and snowplows, we have the equipment you need to tackle any challenge. Our dedicated workforce is committed to helping you achieve economic, safe, and efficient solutions that improve your performance and overcome any obstacle.

Our mission at Aebi Schmidt Group is to go beyond individual projects and strive for total solutions. We believe in providing you with comprehensive and integrated systems that enable efficient and effective operations. Whether you’re behind the wheel of a snowplow truck in winter, cleaning the streets in summer, keeping airport runways clear, or hauling rental equipment on a trailer, we have a custom solution to help you overcome any challenge that the environment might throw at you.

Equal Employment Opportunity (EEO)

Aebi Schmidt Group is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, national origin, sex, sexual orientation, gender identity, age, genetic information, status as a protected veteran or status as a qualified individual with a disability, or any other characteristic protected by applicable federal, state, or local law.
If you have a disability and would like to request an accommodation in order to apply, please email us at careers@aebi-schmidt.com .

Aebi Schmidt Group is an E-Verify Employer

Aebi Schmidt Group uses E-Verify, which is an online system operated by the U.S. Department of Homeland Security in partnership with the Social Security Administration to verify employment eligibility and validate social security numbers. Through participation in the E-Verify program, information entered on Form I-9 will be provided and compared to information available at both of these agencies. See posters for more details. E-Verify Notice U.S. Right to Work Notice.

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