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Automation Controls Engineer Jobs in Texas (NOW HIRING)

Automation Controls Programmer III

Midland, TX · On-site

$66K - $90K/yr

The Automation/Controls Programmer III is a mid-level programmer responsible for independently designing, programming, and commissioning automation systems. This role requires proficiency in PLC, HMI ...

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Controls Engineer

Houston, TX · On-site

$125K - $145K/yr

Controls Engineer / Power Generation Controls Engineer / Automation Engineer Houston, TX $145,000 Base Salary A Controls Engineer is required for a Houston-based power generation role focused on ...

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Automation Controls Engineer information

See Texas salary details

$42.9K

$91.5K

$130.9K

How much do automation controls engineer jobs pay per year?

As of Jul 20, 2026, the average yearly pay for automation controls engineer in Texas is $91,476.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,800.00 and $102,900.00 per year, depending on experience, location, and employer.

What are Automation Controls Engineers?

Automation Controls Engineers are professionals who design, develop, and maintain control systems that automate manufacturing and industrial processes. They typically work with hardware and software such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), and robotic systems to ensure efficient and reliable operation of automated equipment. Their responsibilities include programming control systems, troubleshooting electrical and control issues, and collaborating with other engineers to optimize production processes. Automation Controls Engineers play a crucial role in improving productivity, safety, and quality in industries such as manufacturing, automotive, and energy.

What Does an Automation Controls Engineer Do?

Automation controls engineers help create the layout of electrical and mechanical control systems. In this role, you may help program an automation process, modify existing programming when necessary, and help ensure the company is using the safest and most productive system possible for its needs. You may also be responsible for creating training documentation to show employees how to control and adjust their operations. Most automation control engineers work in manufacturing plants and similar companies where physical automation is used to speed up production tasks. This job should not be confused with automation programming outside of the manufacturing sector, such as software programming.

What are the key skills and qualifications needed to thrive as an Automation Controls Engineer, and why are they important?

To thrive as an Automation Controls Engineer, you need a solid background in electrical engineering, control systems, and automation, often supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications like Certified Automation Professional (CAP) are typically required. Strong problem-solving skills, attention to detail, and effective communication set outstanding professionals apart in this field. These skills ensure reliable system integration, efficient troubleshooting, and successful collaboration in complex industrial environments.

What are some common challenges Automation Controls Engineers face when working on new system integrations?

Automation Controls Engineers often encounter challenges such as compatibility issues between legacy equipment and new control systems, coordinating with multidisciplinary teams (mechanical, electrical, and software), and ensuring minimal downtime during system upgrades. Troubleshooting unforeseen problems during testing phases and maintaining clear documentation are also frequent hurdles. Proactive communication and thorough planning help mitigate these challenges and ensure smooth integration projects.

What is the difference between Automation Controls Engineer vs Electrical Engineer?

AspectAutomation Controls EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, mechanical, or automation engineering; certifications like Certified Automation Professional (CAP) are commonRequires a degree in electrical engineering; licensure as a Professional Engineer (PE) may be preferred
Work EnvironmentWorks primarily in manufacturing, automation, and control system settingsWorks in various sectors including power, construction, and manufacturing, often focusing on electrical systems
Industry UsageCommonly employed in automation, process control, and manufacturing industriesUsed across power generation, construction, and industrial sectors

Automation Controls Engineers focus on designing, programming, and maintaining control systems for automation processes, while Electrical Engineers have a broader scope involving electrical system design and analysis. Both roles require strong technical skills and often overlap in industrial settings, but their primary responsibilities and certifications differ.

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What job categories do people searching Automation Controls Engineer jobs in Texas look for? The top searched job categories for Automation Controls Engineer jobs in Texas are:
What cities in Texas are hiring for Automation Controls Engineer jobs? Cities in Texas with the most Automation Controls Engineer job openings:
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Automation & Controls Engineering Manager

Automation & Controls Engineering Manager

Audubon Companies

Houston, TX

$75K - $99K/yr

Full-time

Re-posted 2 days ago


Job description

JOB DESCRIPTION:

Audubon is currently seeking an Automation & Controls Engineering Manager to join our team in our Houston, TX office. The Automation & Controls Engineering Manager will lead a team responsible for the development, design, specification, implementation, and execution of industrial automation and control system projects, with a primary emphasis on Distributed Control Systems (DCS) and Safety Instrumented Systems (SIS). This role will provide technical leadership for process control, safety systems, system architecture, control narratives, cause-and-effect documentation, logic development, integration, testing, commissioning support, and related control system equipment. Experience with HMI, PLC, and SCADA systems is considered a strong plus.

PRIMARY RESPONSIBILITIES:

  • Responsible for the overall development, productivity, and guidance of all team members.
  • Interact and communicate effectively with direct reports, team members, clients, subcontractors, vendors and other consultants.
  • Set realistic expectations and ensure assigned projects are completed according to schedule and within budget. Ensure that projects assigned to direct reports and team members are completed according to schedule and within budget.
  • Adhere to and ensure that all team members are in adherence to company quality standards and follow engineering checking and approval procedures.
  • Perform checking, or assign the appropriate checker, of engineering drawings and mathematical calculations produced by direct reports. Promote and enforce standards, methods, and procedures to be used in the development and implementation of control system design, PLC/DCS programs, HMI configuration, server system design, and industrial I.T.
  • Oversee adherence to safe design practices, while focusing on identifying cost saving opportunities. Perform as a high-level technical lead or project manager to maintain contact with staff and customers.
  • Assist in and coordinate the development of internal design guidelines, specifications, and design control procedures.
  • Create/assist in the development of client proposals, including scope development and man-hour estimates.
  • Assess feasibility of projects by assessing materials, costs and time requirements, applying knowledge and techniques of engineering and advanced mathematics. Utilize complex and repetitive calculations.
  • Prepare or direct the preparation and modification of reports, specifications, plans, and/or construction schedules for projects.
  • Analyze and examine different strategies, equations and applications to ensure appropriate procedures are applied and/or utilized.
  • Resolve design and development issues.
  • Resolve project design and development issues.
  • Manage client relationships and develop repeat business opportunities.
  • Compile discipline-specific man-hour estimates and Total Installed Cost estimates based on client provided project scope.
  • Manage and forecast man-hour requirements and schedules associated with discipline-specific project scope.
  • Assess challenges and potential risks of planned projects, including construction costs, government regulations, potential environmental hazards and other factors.
  • Undertake initiatives for risk management and appropriate steps to address it.
  • Responsible for hiring staff, performance evaluations, salary decisions, resolving grievances and complaints and initiating disciplinary actions.
  • Approve time entry and expense reports pursuant to company/client policies and procedures.
  • Provide advice and assistance on work techniques, best practices, and subject matter expertise to co-workers and subordinates as required to resolve the most difficult issues facing the group or project.
  • Set objectives and make significant decisions regarding the purpose, function and roles within a group or project; may set priorities and allocate resources within a group or project; oversee distribution of workload and establishment of work deadlines; set work quality expectations.
  • Comply with all company and client health, safety, security and environmental (HSSE) standards as well as federal and local HSSE regulations.
  • Actively participate in company and client hazard identification and observation programs, and immediately report any unsafe acts, conditions or incidents to supervisor.
  • Monitor and ensure safe working conditions for staff and ensure all team members receive required safety training to perform their tasks in a safe manner.
  • Ensure all reportable occupational incidents are reported in a timely manner and help in the completion of any investigations, including implementing corrective actions.
  • May Independently prepare advanced level specifications for project assignments detailing client performance requirements, specific component needs, design requirements, applicable design codes, and vendor drawing requirements.
  • May prepare engineering sketches, perform engineering calculations and develop analysis models for complex project assignments.
  • May review and/or approve vendor drawings for compliance with project specifications.
  • May undertake technical and feasibility studies including site investigations.
  • May interact with drafting/design group to develop and review engineering drawings.
  • May visit jobsites to evaluate site, project requirements, and conditions.
  • May visit vendor facilities to inspect equipment for compliance with requirements/specifications.
  • May develop, review and/or approve conceptual and detailed engineering design packages.

EXPERIENCE AND SKILL REQUIREMENTS:

  • Bachelor's Degree in Engineering required
  • Bachelor's Degree from ABET Accredited Institution preferred.
  • PE License preferred.
  • Field experience required.
  • Industry experience required.
  • 12+ years' experience in Industrial Automation and/or Control Systems.
  • Strong hands-on and leadership experience with DCS and SIS platforms in heavy industrial or process industry environments.
  • Demonstrated experience with control system design, SIS design, logic development, cause-and-effect diagrams, control narratives, system architecture, FAT/SAT, commissioning, and startup support.
  • Familiarity with applicable industry standards and practices, including ISA, IEC 61511/ISA 84, NEC, API, and related process safety requirements.
  • Experience with HMI, PLC, and SCADA systems.
  • Functional safety experience, including SIL verification, SIF design, safety lifecycle documentation, or similar SIS- related responsibilities.
  • Ability to make decisions or take actions to solve a problem or reach a goal Ability to find a solution for or to deal proactively with work related problems Ability to comprehend instructions and request clarification as necessary
  • Ability to work in a team-oriented environment
  • Ability to communicate effectively with others verbally and in writing
  • Ability to organize and direct a project to completion
  • Large multi-discipline project lead experience preferred.
  • Prior supervisory/managerial experience within an engineering environment preferred
  • Working knowledge of the design of instrumented control and safety systems preferred
  • Working knowledge of control systems and electrical design codes (ISA, NEC, API, etc.) preferred

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