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Job Description
DUTIES: Use CAE formability analysis and stamping process skills to provide manufacturability assessment for Large Stamped Panels and developing Stamping Processes. Work with simultaneous die engineers (or SEs, processing engineers), design studio, product engineers, manufacturing engineers, and program management to provide manufacturing driven product input to develop balanced integrated systems design for future program launches. Process a new product design for early manufacturing feasibility studies. Provide manufacturing input and engineering criteria to Styling & Product Engineering. Develop preliminary die-face layout and run formability analysis. Run iterations to optimize manufacturing conditions and identify manufacturability concerns. Propose solutions in resolving manufacturing related issues including splits, wrinkles, surface defects, skid lines, material utilization, press handling, and throughput, while product design is in progress. Support Die Leads in program health checks, stamping strategy reviews, and deviation requests. Review and resolve manufacturability requirements with Product Development (DFM). Prepare handoff documents and math data of manufacturing product releases to production die sources. Hybrid Work Policy - 3 days In office, 2 days remote - Must be able to report to local office. Multiple positions available.
REQUIREMENTS: Bachelor's degree in Mechanical Engineering, Automotive Engineering, Business Administration, or related field of study and Ten (10) years of experience as a Design Engineer, Lead Engineer, or related role. Eight years of experience with: Manufacturing CAE experience in Die and Stamping with high level skills in using commercial software packages including Autoform, Dynaform, Pamstamp, LS-DYNA, and similar formability analysis codes; Engineering discipline including CAE, mechanics, physics, materials, and manufacturing methods; and Sheet forming simulation. Five years of experience with: Die Processing; and NX, Vis Mockup, and Teamcenter Engineering. Three years of experience with: Surfacing using CAD software; Die Design; and Die Execution and Tryout.
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