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Associate Controls Engineer Jobs in Illinois (NOW HIRING)

Archer Daniels Midland

Develop or modify controls programming and configurations to achieve desired automation solutions ... An Associates degree in a technical area; a Bachelor's degree in Chemical, Electrical, Computer, or ...

Knapheide Manufacturing

Controls Specialist

Quincy, IL · On-site

$61K - $81K/yr

Controls Specialist for robotic fabrication and assembly support/system build. Position requires ... Associates in Engineering/Mechatronics or 6-12 months of experience as Automation Technician

Knapheide Manufacturing

Controls Specialist

Quincy, IL · On-site

$61K - $81K/yr

Controls Specialist for robotic fabrication and assembly support/system build. Position requires ... Associates in Engineering/Mechatronics or 6-12 months of experience as Automation Technician

PlastiPak

Controls Technician

Champaign, IL · On-site

$25 - $30/hr

Engineer MTBF (Mean Time Between Failures) improvements * Grow your knowledge and skills through a ... Associate's Degree (A.A. or A.S.) or equivalent is strongly preferred * Minimum of one year of ...

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All JobsAssociate Controls Engineer JobsAssociate Controls Engineer Jobs in Illinois

Associate Controls Engineer information

See Illinois salary details

$53.3K

$93.6K

$126.9K

How much do associate controls engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for associate controls engineer in Illinois is $93,582.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,900.00 and $104,700.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Associate Controls Engineers when working on multidisciplinary teams?

Associate Controls Engineers often collaborate with professionals from mechanical, electrical, and software engineering backgrounds. One common challenge is ensuring clear communication across disciplines, as each team may use different technical jargon and have distinct priorities. Additionally, balancing project timelines while integrating control systems with hardware and software components can require strong organizational and problem-solving skills. Proactively seeking feedback and participating in cross-functional meetings can help Associate Controls Engineers bridge gaps and contribute effectively to project success.

What are the key skills and qualifications needed to thrive as an Associate Controls Engineer, and why are they important?

To thrive as an Associate Controls Engineer, you need a solid background in electrical engineering, control systems, and automation, often supported by a relevant bachelor's degree. Familiarity with PLC programming, SCADA systems, and industry-standard software such as AutoCAD or Rockwell Automation tools is typically required. Strong problem-solving, analytical thinking, and effective communication skills help you collaborate with cross-functional teams and resolve technical challenges. These competencies are crucial for designing efficient control solutions, ensuring system reliability, and driving project success in automated environments.

What does an Associate Controls Engineer do?

An Associate Controls Engineer assists in designing, developing, and maintaining control systems used in manufacturing or industrial settings. They work with senior engineers to implement automation solutions, troubleshoot issues, and ensure equipment operates safely and efficiently. Their tasks often include programming controllers, testing system performance, and supporting the integration of new technologies. This role typically requires knowledge of electrical engineering, programming languages like PLC, and a strong attention to detail.

What is the difference between Associate Controls Engineer vs Controls Engineer?

AspectAssociate Controls EngineerControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Automation Engineering; some certificationsBachelor's or higher in related engineering; often more experience or certifications
Work EnvironmentEntry-level, supporting design, testing, and troubleshootingMore independent, leading projects, and system integration
Employer & Industry UsageManufacturing, automation, and industrial facilitiesSimilar industries, with increased responsibilities

The main difference between an Associate Controls Engineer and a Controls Engineer lies in experience and responsibility level. Associate Controls Engineers typically support and assist in projects, focusing on learning and executing tasks under supervision. Controls Engineers take on more independent roles, managing projects and system design. Both roles require similar educational backgrounds and certifications, but Controls Engineers usually have more hands-on experience and leadership responsibilities.

What are the most commonly searched types of Controls Engineer jobs in Illinois? The most popular types of Controls Engineer jobs in Illinois are:
What are popular job titles related to Associate Controls Engineer jobs in Illinois? For Associate Controls Engineer jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Associate Controls Engineer jobs in Illinois look for? The top searched job categories for Associate Controls Engineer jobs in Illinois are:
What cities in Illinois are hiring for Associate Controls Engineer jobs? Cities in Illinois with the most Associate Controls Engineer job openings:
Associate Controls Engineer jobs near you

Senior Controls and Predictive Maintenance Specialist

ATS - Industrial Maintenance

Mapleton, IL • On-site

$31 - $37/hr

Other

Posted 6 days ago

Job description

Do these questions describe you?
  • When a PLC alarm cascades across a production line, are you the one people call to dig into code and I/O to find the culprit?
  • Do you trust data—vibration signatures, IR thermography, power quality—to steer maintenance actions before failures happen?
  • Can you shift from machining a quick-turn part to leading a CI kaizen, then wrap the day with a root-cause summary in the CMMS?
Your impact
  • Maximize uptime by expertly troubleshooting and repairing complex electrical and mechanical systems while executing preventive tasks to recognized industry standards.
  • Advance reliability by programming and analyzing control systems and deploying predictive tools (infrared, ultrasonic, power quality, laser interferometry, ball bar, vibration).
  • Drive measurable improvements through CI projects, rigorous documentation, and data-backed cost analyses for equipment investments and rebuilds.
  • Elevate team capability by mentoring technicians, providing technical inputs to sales quotations, and handling T&M assignments.
Core responsibilities
  • Program, troubleshoot, and optimize PLCs, VFDs, servo systems, and related controls/hardware.
  • Perform diagnostics on mechanical, electrical, and fluid power systems; propose and implement multiple solution paths.
  • Conduct predictive diagnostics: infrared thermography, ultrasonic testing, power quality analysis, laser interferometry, ball bar, and vibration analysis, interpreting results to trigger proactive maintenance.
  • Source parts and materials, recommend alternates and engineered reliability upgrades, and document changes.
  • Operate machine tools (lathe, drill press, grinder, and more) to fabricate/repair components; perform welding as needed.
  • Research and recommend new maintenance methods, tools, and technologies for implementation at our sites; update standards and procedures.
  • Analyze CMMS history, update records, and convert findings into actionable work plans.
  • Lead/participate in CI using recognized tools and methodology; uphold 5S and high housekeeping standards.
  • Adhere to safety policies and technical instructions with acute situational awareness; actively identify and address hazards and unsafe behaviors.
  • Independently execute maintenance tasks; assume project management duties when assigned.
Qualifications
  • High school diploma or GED required.
  • Associate degree with a technical focus and 7 years of related industry experience; or 10 years of related industry experience.
  • Hands-on expertise with predictive technologies (vibration analysis or laser interferometer operations), precision alignments, and upkeep of relevant process equipment.
  • Strong grasp of electrical, mechanical, fluid power, and control systems; adept at problem analysis, solution synthesis, and repairs.
  • Proficient with hand and specialized tools; travel may be required.
  • Six Sigma experience preferred.
Technical must-haves

You should be proficient in:

  • GD&T
  • Electrical Troubleshooting Skills
  • Mechanical Troubleshooting Skills
  • CNC Machine Repair
  • Electrical Troubleshooting
  • Industrial Electrical Experience
  • Troubleshooting CNC Machines
  • Root Cause Analysis

Machines & technologies you’ll use:

  • Variable Frequency Drives (VFD)
  • Programmable Logic Controller (PLC)
  • Conveyor Systems
  • Servo Motors
Physical demands and environment

Expect regular standing, walking, hand/finger use, reaching, climbing/ascending/descending or balancing at heights via ladder or lift, and frequent stooping, kneeling, crouching, or crawling in confined spaces, along with talking or hearing. Sitting is occasional. You must occasionally lift and/or move more than 50 pounds. Close and color vision are used regularly. Occasional exposure to outside weather and risk of electrical shock may occur. Work is typically in a factory setting that is usually very loud, with possible exposure to hazardous materials and/or greasy or slippery floors.